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Текст
                    LG
DVD/VCR COMBI RECEIVER
Combi Receiver System
SERVICE MANUAL
LG Electronics Inc
MODELS: LH-CX245(LH-CX245X)/LH-CX246(LH-CX246X)
LH-CX247(LH-CX247X)/LH-CX640(LH-CX640X)
CAUTION
BEFORE SERVICING THE UNIT, READ THE “SAFETY PRECAUTIONS”
IN THIS MANUAL
P/NO : 3829RGP015N
DECEMBER, 2004
LH-CX640(LH-CX640X)
LH-CX245(LH-CX245X)
LH-CX247(LH-CX247X)
LH-CX246(LH-CX246X)

SECTION 1 . SECTION 2 . SECTIONS . SECTION 4 . SECTIONS . SECTIONS . CONTENTS . . .SUMMARY . . . CABINET & MAIN CHASSIS . . . ELECTRICAL . . . MECHANISM OF VCR PART . . . MECHANISM OF DVD PART . . . REPLACEMENT PARTS LIST
SECTION 1 SUMMARY CONTENTS PRODUCT SAFETY SERVICING GUIDELINES FOR VIDEO PRODUCTS.........1-3 SERVICING PRECAUTIONS..........................................1-4 * General Servicing Precautions * Insulation Checking Prodedure * Electrostatically Sensitive Devices SERVICE INFORMATION FOR EEPROM IC SETTING(VCR)...............1-5 SERVICE INFORMATION FOR EEPROM (DVD).........................1-6 SPECIFICATIONS...............................................1-7 1-2
PRODUCT SAFETY SERVICING GUIDELINES FOR VIDEO PRODUCTS IMPORTANT SAFETY NOTICE This manual was prepared for use only by properly trained audio-video service technicians. When servicing this product, under no circumstances should the original design be modified or altered without permission from LG Electronics Corporation. All components should be replaced only with types identical to those in the original circuit and their physical location, wiring and lead dress must conform to original layout upon completion of repairs. Special components are also used to prevent x-radiation, shock and fire haz- ard. These components are indicated by the letter “x” included in their compo- nent designators and are required to maintain safe performance. No deviations are allowed without prior approval by LG Electronics Corporation. Circuit diagrams may occasionally differ from the actual circuit used. This way, implementation of the latest safety and performance improvement changes into the set is not delayed until the new service literature is printed. CAUTION: Do not attempt to modify this product in any way. Never perform customized installations without manufacturer's approval. Unauthorized modi- fications will not only void the warranty, but may lead to property damage or user injury. Service work should be performed only after you are thoroughly familiar with these safety checks and servicing guidelines. GRAPHIC SYMBOLS The exclamation point within an equilateral triangle is intended to alert the service personnel to important safety information in the service literature. The lightning flash with arrowhead symbol within an equilateral tri- angle is intended to alert the service personnel to the presence of noninsulated “dangerous voltage” that may be of sufficient magni- tude to constitute a risk of electric shock. The pictorial representation of a fuse and its rating within an equi- lateral triangle is intended to convey to the service personnel the following fuse replacement caution notice: CAUTION: FOR CONTINUED PROTECTION AGAINST RISK OF FIRE, REPLACE ALL FUSES WITH THE SAME TYPE AND RATING AS MARKED NEAR EACH FUSE. SERVICE INFORMATION While servicing, use an isolation transformer for protection from AC line shock. After the original service problem has been corrected, make a check of the fol- lowing: FIRE AND SHOCK HAZARD 1. Be sure that all components are positioned to avoid a possibility of adjacent component shorts. This is especially important on items trans-ported to and from the repair shop. 2. Verify that all protective devices such as insulators, barriers, covers, shields, strain reliefs, power supply cords, and other hardware have been reinstalled per the original design. Be sure that the safety purpose of the polarized line plug has not been defeated. 3. Soldering must be inspected to discover possible cold solder joints, solder splashes, or sharp solder points. Be certain to remove all loose foreign par- ticles. 4. Check for physical evidence of damage or deterioration to parts and compo- nents, for frayed leads or damaged insulation (including the AC cord), and replace if necessary. 5. No lead or component should touch a high current device or a resistor rated at 1 watt or more. Lead tension around protruding metal surfaces must be avoided. 6. After reassembly of the set, always perform an AC leakage test on all exposed metallic parts of the cabinet (the channel selector knobs, antenna terminals, handle and screws) to be sure that set is safe to operate without danger of electrical shock. DO NOT USE A LINE ISOLATION TRANS- FORMER DURING THIS TEST. Use an AC voltmeter having 5000 ohms per volt or more sensitivity in the following manner: Connect a 1500 ohm, 10 watt resistor, paralleled by a .15 mfd 150V AC type capacitor between a known good earth ground water pipe, conduit, etc.) and the exposed metal- lic parts, one at a time. Measure the AC voltage across the combination of 1500 ohm resistor and .15 mfd capacitor. Reverse the AC plug by using a non-polarized adaptor and repeat AC voltage measurements for each exposed metallic part. Voltage measured must not exceed 0.75 volts RMS. This corresponds to 0.5 milliamp AC. Any value exceeding this limit consti- tutes a potential shock hazard and must be corrected immediately. Good Earth Ground such as the Water Pipe, Conduit, etc. A.C. Voltmeter 0.15uF —I I------ 1500 OHM Place this probe on each exposed metal part. 10 WATT TIPS ON PROPER INSTALLATION 1. Never install any receiver in a closed-in recess, cubbyhole, or closely fitting shelf space over, or close to, a heat duct, or in the path of heated air flow. 2. Avoid conditions of high humidity such as: outdoor patio installations where dew is a factor, near steam radiators where steam leakage is a factor, etc. 3. Avoid placement where draperies may obstruct venting. The customer should also avoid the use of decorative scarves or other coverings that might obstruct ventilation. 4. Wall- and shelf-mounted installations using a commercial mounting kit must follow the factory-approved mounting instructions. A product mounted to a shelf or platform must retain its original feet (or the equivalent thickness in spacers) to provide adequate air flow across the bottom. Bolts or screws used for fasteners must not touch any parts or wiring. Perform leakage tests on customized installations. 5. Caution customers against mounting a product on a sloping shelf or in a tilt- ed position, unless the receiver is properly secured. 6. A product on a roll-about cart should be stable in its mounting to the cart. Caution the customer on the hazards of trying to roll a cart with small cast- ers across thresholds or deep pile carpets. 7. Caution customers against using extension cords. Explain that a forest of extensions, sprouting from a single outlet, can lead to disastrous conse- quences to home and family. 1-3
SERVICING PRECAUTIONS CAUTION: Before servicing the HOME THEATER COMBI covered by this service data and its supplements and addends, read and follow the SAFETY PRECAUTIONS. NOTE: if unforeseen circumstances create conflict between the following servicing precautions and any of the safety pre- cautions in this publications, always follow the safety pre- cautions. Remember Safety First: General Servicing Precautions 1. Always unplug the HOME THEATER COMBI AC power cord from the AC power source before: (1) Removing or reinstalling any component, circuit board, module, or any other assembly. (2) Disconnecting or reconnecting any internal electrical plug or other electrical connection. (3) Connecting a test substitute in parallel with an elec- trolytic capacitor. Caution: A wrong part substitution or incorrect polarity installation of electrolytic capacitors may result in an explosion hazard. 2. Do not spray chemicals on or near this HOME THEATER COMBI or any of its assemblies. 3. Unless specified otherwise in this service data, clean electrical contacts by applying an appropriate contact cleaning solution to the contacts with a pipe cleaner, cotton-tipped swab, or comparable soft applicator. Unless specified otherwise in this service data, lubrication of contacts is not required. 4. Do not defeat any plug/socket B+ voltage interlocks with whitch instruments covered by this service manual might be equipped. 5. Do not apply AC power to this HOME THEATER COMBI and/or any of its electrical assemblies unless all solid-state device heat sinks are correctly installed. 6. Always connect the test instrument ground lead to an appropriate ground before connecting the test instrument positive lead. Always remove the test instrument ground lead last. Insulation Checking Procedure Disconnect the attachment plug from the AC outlet and turn the power on. Connect an insulation resistance meter (500V) to the blades of the attachment plug. The insulation resis- tance between each blade of the attachment plug and acces- sible conductive parts (Note 1) should be more than 1M- ohm. Note 1: Accessible Conductive Parts include Metal panels, Input terminals, Earphone jacks,etc. Electrostatically Sensitive (ES) Devices Some semiconductor (solid state) devices can be damaged easily by static electricity. Such components commonly are called Electrostatically Sensitive (ES) Devices. Examples of typical ES devices are integrated circuits and some field effect transistors and semiconductor chip components. The following techniques should be used to help reduce the incidence of component damage caused by static electricity. 1. Immediately before handling any semiconductor compo- nent or semiconductor-equipped assembly, drain off any electrostatic charge on your body by touching a known earth ground. Alternatively, obtain and wear a commer- cially available discharging wrist strap device, which should be removed for potential shock reasons prior to applying power to the unit under test. 2. After removing an electrical assembly equipped with ES devices, place the assembly on a conductive surface such as aluminum foil, to prevent electrostatic charge buildup or exposure of the assembly. 3. Use only a grounded-tip soldering iron to solder or unsolder ES devices. 4. Use only an anti-static solder removal device. Some solder removal devices not classified as “anti-static" can generate electrical charges sufficient to damage ES devices. 5. Do not use freon-propelled chemicals. These can generate an electrical charge sufficient to damage ES devices. 6. Do not remove a replacement ES device from its protec- tive package until immediately before you are ready to install it. (Most replacement ES devices are packaged with leads electrically shorted together by conductive foam, aluminum foil,or comparable conductive material). 7. Immediately before removing the protective material from the leads of a replacement ES device, touch the protective material to the chassis or circuit assembly into which the device will be installed. Caution: Be sure no power is applied to the chassis or circuit, and observe all other safety precautions. 8. Minimize bodily motions when handling unpackaged replacement ES devices. (Normally harmless motion such as the brushing together of your clothes fabric or the lifting of your foot from a carpeted floor can generate static elec- tricity sufficient to damage an ES device.) 1-4
SERVICE INFORMATION FOR EEPROM IC SETTING(VCR) EEPROM option code No. setting EEPROM option code No. setting procedure NAME HEX BINARY OPT1 00 00000000 OPT2 00 00000000 OPT3 00 00000000 OPT4 00 00000000 OPT5 00 00000000 OPT6 00 00000000 WR : OK EDIT : Al J : EXIT MOVE: ◄ ► MASKROM : R00 EEPROM : R00 LG CODE MODEL NAME HEX BINARY LH-CX246 OPT1 38 00000000 OPT2 ED 00000000 OPT3 20 00000000 OPT4 8A 00000000 OPT5 41 00000000 OPT6 AF 00000000 LH-CX245 OPT1 38 00000000 OPT2 ED 00000000 OPT3 20 00000000 OPT4 8A 00000000 OPT5 41 00000000 OPT6 AF 00000000 LH-CX247 OPT1 38 00000000 OPT2 ED 00000000 OPT3 20 00000000 OPT4 8A 00000000 OPT5 41 00000000 OPT6 AF 00000000 LH-CX640 OPT1 38 00000000 OPT2 ED 00000000 OPT3 A0 00000000 OPT4 8A 00000000 OPT5 61 00000000 OPT6 AF 00000000 WR : OK I : EXIT MOVE : ◄ ► EDIT : AV 1. DETECT NEW EEPROM (OPTION EDIT SCREEN) - Eeprom EDIT screen automatically appears if replacing Eeprom. - Setup option data using the cursor Up/Down key of a remote control. (Setup upon BOM depending on OPT1~OPT6 model) Since an initial remote control is set to LG for LG model, appropriately set optiona data using the cursor Up/Down key. 2. EEPROM WRITED COMPLETE SCREEN - Writes data on EEPROM by using REMOCON "OK". - If completing the option data screen with a menu key, Powering Off is automatically done and the option edit screen is arranged. 3. PG ADJUST - Plays PAL SP TAPE for adjusting the AUTO PG. - A 0:00:00 is played in the field if pressing the front play with Remocon number "1" key played during PAL SP. - The 0:00:00 in the field represents position of the TRACKING PRESET. - "OFF" is displayed in the field if pressing the front play key with the remocon number "1" in the sta- tus of the tracking preset pressed, and "ON" is displayed in the field if AUTO PG operation is automatically performed and completed. - DECK STOP > plays if above operation is com- pleted. Set operation is performed depending on changed PG values. These values are stored in the EEPROM area. 4. EEPROM INITIAL - SETUP is displayed in the field if pressing the FRONT REC KEY with the remocon number "CLEAR" key pressed in the status of powering Off. - AUTO SEARCH is done since the initial screen of ACMS is serviced if powering On. - Check basic operation (PLAY/RECORD...) 1-5
SERVICE INFORMATION FOR EEPROM (DVD) DETECT NEW EEPROM (OPTION EDIT SCREEN) NAME MODEL OPT 1 OPT 2 OPT 3 OPT 4 OPT 5 OPT 6 OPT 7 OPT 8 OPT 9 OPT A OPT В OPT c OPT D OPT E OPT F OPT G LH-CX245 00 F7 87 05 FC 22 00 00 00 0A 00 00 00 00 00 00 LH-CX246 00 F7 87 05 FC 22 00 00 00 0A 00 00 00 00 00 00 LH-CX247 00 F7 87 05 FC 22 00 00 00 0A 00 00 00 00 00 00 LH-CX640 00 F7 87 05 FC A2 00 00 00 00 00 00 00 00 00 00 * OPTION • NTSC model doesn’t have VCR option and use DVD option B~F as VCR option, (only DVD exist) • PAL model has another separate VCR option. (Both VCR and DVD exist) 1-6
SPECIFICATIONS General Power requirements Power consumption Dimensions (approx.) Mass (approx.) Operating temperature Operating humidity Timer Refer to main label Refer to main label 430 X 81 X 360 mm (w/h/d) 5.8 kg 5°Cto 40° C (41°Fto 95° F) 5 % to 90 % 24 hours display tape DVD Section Laser Signal system Frequency response Semiconductor laser, wavelength 650 nm PAL/NTSC DVD (PCM 96 kHz): 8 Hz to 44 kHz DVD (PCM 48 kHz): 8 Hz to 20 kHz CD: 8 Hz to 20 kHz Signal-to-noise ratio Harmonic distortion Dynamic range More than 70 dB (analog out connectors only) Less than 1.0% More than 60 dB (DVD, CD) Outputs S-VIDEO OUT (Y) 1.0 V (p-p), 75 ohms, negative sync, Mini DIN 4-pin x 1 (C) 0.3 V (p-p) 75 ohms VCR Section Tape speed PAL/MESECAM; 23.39 mm/s (SP), 16.69 mm/s (LP) NTSC (Playback only); 35.35 mm/s (SP), 16.67 mm/s (LP), 11.12 mm/s (EP) Maximum recording time Rewind time Input level SP: 4 h (E-240 tape), LP: 8 h (E-240 tape) About 180 min (E-180 tape) VIDEO:1.0 V(p-p), 75 ohms, unbalanced AUDIO: -6.0 dBm, more than 10 kohms (SCART) -6.0 dBm, more than 47 kohms (RCA) Output level Signal-to-noise ratio VIDEO:1.0 V(p-p), 75 ohms, unbalanced VIDEO: More than 43 dB AUDIO: More than 72 dB (Hi-Fi) More than 42 dB (Mono) Dynamic range AUDIO: More than 85 dB Tuner Section Tuning range FM: 87.5 - 108.0 MHz AM: 522 - 1611 kHz Intermediate frequency FM: 10.7 MHz AM: 450 kHz Amplifier(LH-CX245/LH-CX247) Stereo mode Surround mode 25W + 25W (6 ohm at 1 kHz, THD 10%) Front: 25W + 25W (THD 10%) Centre: 25W Surround: 25W + 25W (6 ohm at 1 kHz, THD 10%) Subwoofer: 60W (8 ohm at 30 Hz, THD 10%) Speaker Section(LH-CX245/LH-CX247) Satellite Speaker (LHS-CX245T/LHS-CX247T) Passive Speaker (LHS-CX245W/LHS-CX247W) Type Impedance Frequency Response Sound Pressure Level Rated Input Power Max Input Power Net Dimensions (W x H x D) Net Weight 1 Way 1 Speaker 1 Way 1 Speaker 80 80 130 - 20,000 Hz 50 - 1,500 Hz 85dB/W(1m) 82dB/W(1m) 25W 60W 50W 120W 90 x 138.5 x 100 mm 160 x 350 x 345 mm 0.9 kg 4.5 kg 1-7
Amplifier(LH-CX246) Stereo mode Surround mode 25W + 25W (6 ohm at 1 kHz, THD 10%) Front: 25W + 25W (THD 10%) Centre: 25W Surround: 25W + 25W (6 ohm at 1 kHz, THD 10%) Subwoofer: 60W (8 ohm at 30 Hz, THD 10%) Speaker Section(LH-CX246) Type Impedance Frequency Response Sound Pressure Level Rated Input Power Max Input Power Net Dimensions (W x H x D) Net Weight Satellite Speaker (LHS-CX246T) 1 Way 1 Speaker 8 Q 130 - 20,000 Hz 85 dB/W (1 m) 25W 50W 89 x 130 x 114 mm 0.54 kg Passive Speaker (LHS-CX246W) 1 Way 1 Speaker 8 Q 50 - 1,500 Hz 82 dB/W (1m) 60W 120W 160 x 350 x 333 mm 4.5 kg Amplifier(LH-CX640) Stereo mode Surround mode Speaker Section(LH-CX640) 90W + 90W (6 ohm at 1 kHz, THD 10%) Front: 90W + 90W (THD 10%) Centre: 90W Surround: 90W + 90W (6 ohm at 1 kHz, THD 10%) Subwoofer: 150W (4 ohm at 30 Hz, THD 10%) Satellite Speaker Centre speaker Passive Subwoofer (LHS-CX640T) (LHS-CX640C) (LHS-CX640W) Type 2 Way 2 Speaker 2 Way 2 Speaker 1 Way 1 Speaker Impedance 6 Q 6 Q 4 Q Frequency Response 120 - 20,000 Hz 120 - 20,000 Hz 40 - 1,500 Hz Sound Pressure Level 82 dB/W (1m) 82 dB/W (1 m) 83 dB/W (1m) Rated Input Power 90W 90W 150W Max Input Power 180W 180W 300W Net Dimensions (W x H x D) 104 x 233 x 120 mm 220 x 114 x 110 mm 195 x 380 x 419 mm Net Weight TO kg 1.0 kg 6.6 kg • Design and specifications are subject to change without notice. Manufactured under license from Dolby Laboratories. “Dolby” and the double-D symbol are trademarks of Dolby Laboratories. Confidential unpublished works. Copyright 1992-1997 Dolby Laboratories. All rights reserved. “DTS” and “DTS Digital Surround” are trademarks of Digital Theater Systems, Inc. 1-8
SECTION 2 CABINET & MAIN CHASSIS CONTENTS EXPLODED VIEWS............................................................2-2 1. Cabinet and Main Frame Section.......................................2-2 2. Woofer Speaker Section (LHS-CX245W/LHS-CX247W)......................2-3 3. Woofer Speaker Section (LHS-CX246W) ................................2-4 4. Woofer Speaker Section (LHS-CX640W) ................................2-5 5. Setellite & Center Speaker Section (LHS-CX245T/LHS-CX247T)..........2-6 6. Setellite & Center Speaker Section (LHS-CX246T).....................2-7 7. Setellite Speaker Section (LHS-CX640T)..............................2-8 8. Center Speaker Section (LHS-CX640C).................................2-9 9. Packing Accessory Section..........................................2-10 2-1
5 3 2 EXPLODED VIEWS 1. Cabinet and Main Frame Section A | В | C | D 2-2
2. Woofer Speaker Section (LHS-CX245W/LHS-CX247W) LOCA. NO. PART NO. DESCRIPTION SPECIFICATION 951 3720RMF085A PANEL,FRONT SPK LHS-D6245W MOLD STANDARD 952 4766RM0097A FELT INSIDE 65 MM, OUTSIDE 85MM.THI 953 3091RMW099A CABINET ASSEMBLY SPK LHS-D6245W STANDARD FINE 954 5208RM0056A DUCT SPK LHS-D6245W OTHER PAPER PIP 955 6400WTTJ03A SPEAKER,WOOFER F65C-D365 TOPTONE WOOFER LHS-6 956 3701RM0104A NET ASSEMBLY SPK LHS-D6245W SP-8505 957 4766RM0005A FELT Audio WF,FE-3500SW,470X7X1T BL 959 353M050C SCREW,DRAWING BH 3.5X16 FBK 960 3610RM0046A FOOT SPK LHS-D6245W OTHER FOOT RUBB 961 6871RU9271F PWB(PCB) ASSEMBLY,SUBSET(AUDIO LHS-D6230W SUB WOOFER 2.5M, OR 2-3
3. Woofer Speaker Section (LHS-CX246W) LOCA.NO. PART NO DESCRIPTION SPECIFICATION REMARKS 951 3720RMF081A PANEL,FRONT SPK LHS-D6240W MOLD FRONT PANE 952 4766RM0084A FELT 1T BLACK EVA 953 3091RMW094D CABINET ASSEMBLY SPK LHS-D6240W CABINET ASSY 955 6400WTTJ03A SPEAKER,WOOFER CW-165B40L SAMMI WOOFER LHS-D6 956 4766RM0005A FELT Audio WF,FE-3500SW,470X7X1T BL 959 353M050C SCREW,DRAWING BH 3.5X16 FBK 960 3610RM0024A FOOT SPK LMS-230/530 OTHER (EVA) PH 961 6871RU9271F PWB(PCB) ASSEMBLY, SUBSET(AUDIO LHS-D6230W SUB WOOFER 2.5M, OR 2-4
4. Woofer Speaker Section (LHS-CX640W) s AL LOCA. NO. PART NO. DESCRIPTION SPECIFICATION REMARKS A900 6401RM0160A SPEAKER ASSEMBLY CW-210B150L-1 SAMMI LHS-C640W 950 5208RM0059A DUCT SPK LHS-T6540W MOLD CHROME PLA 951 3720RMM013A PANEL,AUDIO SPK LHS-T6540W MOLD FRONT (SIL 952 3701RM0110A NET ASSEMBLY SPK LHS-T6540W NET ASSY 953 6400WSMK03A SPEAKER,WOOFER CW-210B150L-1 SAMMI WOOFER 4 0 954 3091RMW107A CABINET ASSEMBLY SPK LHS-T6540W CABINET ASSY 955 4766RM0110A FELT 63*115*2T BLACK DUCT EVA 956 6871RU9251A PWB(PCB) ASSEMBLY,SUBSET(AUDIO ASSY FE-5000WE ROUND 2P TERMIN 957 3610RM0009A FOOT LXS-330, EVA(BLACK) PHI15X1T, 2-5
5. Setellite & Center Speaker Section (LHS-CX245T/LHS-CX247T) LOCA. NO. PART NO. DESCRIPTION SPECIFICATION 850 3701RM0103A NET ASSEMBLY SPK LHS-D6245T SP 8505 851 6400WTTC04A SPEAKER,FULLRANGE F30C-D366-2 TOPTONE WOOFER 6OH 852 4930RM0025A HOLDER AIR COVER LH-6230TE 853 3110RMP044A CASE LHS-D6245T MOLD STANDARD 854 6871RU4116B PWB(PCB) ASSEMBLY,SUBSET(AUDIO FE-3620TE 2P NEW TERMINAL 150M 860 353M025C SCREW,DRAWING TAPTITE, 3X10 FBK 861 353M025W SCREW,DRAWING + 2 D3.0 L14.0 MSWR3/FZB 862 353M025V SCREW,DRAWING + 2 D3.0 L6.0 MSWR3/FZB 2-6
6. Setellite & Center Speaker Section (LHS-CX246T) LOCA.NO. PART NO DESCRIPTION SPECIFICATION REMARKS 850 3701RM0093A NET ASSEMBLY SPK LHS-D6240T SP-8505 851 6400WTTC04A SPEAKER,WOOFER MSF-80SB20L-1 SAMMI WOOFER 6OH 852 4930RM0046A HOLDER SPK LHS-D6240T MOLD PREVENTION 853 3110RMP042A CASE LHS-D6240T MOLD REAR CASE 854 6871RU4116B PWB(PCB) ASSEMBLY, SUBSET(AUDIO FE-3620TE 2P NEW TERMINAL 150M 860 353M025G SCREW,DRAWING TAPTITE, 3X10 FZMY 861 353M025H SCREW,DRAWING TAPTITE, 3X16 FZMY 2-7
7. Setellite Speaker Section (LHS-CX640T) s AL LOCA. NO. PART NO. DESCRIPTION SPECIFICATION REMARKS A800 6401RM0158A SPEAKER ASSEMBLY MSF-90SB90L SAMMI LHS-C640T SV 850 3530RMP044A GRILLE LHS-E6740T PRESS BK 0.6T 851 3720RMM015A PANEL,AUDIO SPK LHS-E6740T/C MOLD FRONT 852 6400DSMX02A SPEAKER,TWEETER DT-11ND-1 SAMMI TWEETER(DOME) 853 6400WSMC05A SPEAKER,WOOFER MSF-90SB90L SAMMI WOOFER 6 OHM 854 3110RMP073A CASE LHS-E6740T MOLD REAR 855 6871RU0038A PWB(PCB) ASSEMBLY,SUBSET(AUDIO LHS-C640/T6745/E740 STANDARD 2 856 3040RMP037A BASE LHS-E6740T MOLD BOTTOM STAND 857 3610RM0044A FOOT SPK LHS-T6540T/C OTHER EVA PHI 2-8
8. Center Speaker Section (LHS-CX640C) s AL LOCA. NO. PART NO. DESCRIPTION SPECIFICATION REMARKS A700 6401RM0159A SPEAKER ASSEMBLY MSF-90SB90L SAMMI LHS-C640C SV 750 3530RMP044B GRILLE LHS-E6740C PRESS BK 0.6T 751 3720RMM015A PANEL,AUDIO SPK LHS-E6740T/C MOLD FRONT 752 6400DSMX02A SPEAKER,TWEETER DT-11ND-1 SAMMI TWEETER(DOME) 753 6400WSMC05A SPEAKER,WOOFER MSF-90SB90L SAMMI WOOFER 6 OHM 754 3110RMP072A CASE LHS-E6740C MOLD REAR 755 6871RU0038A PWB(PCB) ASSEMBLY,SUBSET(AUDIO LHS-C640/T6745/E740 STANDARD 2 756 3040RMP036A BASE LHS-E6740C MOLD BOTTOM STAND 757 3610RM0044A FOOT SPK LHS-T6540T/C OTHER EVA PHI 2-9
9. Packing Accessory Section ★ OPTIONALPARTS 2-10
SECTION 3 ELECTRICAL CONTENTS OVERALL WIRING DIAGRAM...................3-2 VCR PART ELECTRICAL ADJUSTMENT PROCEDURES...............................3-3 ELECTRICAL TROUBLESHOOTING GUIDE....................................3-4 1. POWER(SMPS) CIRCUIT................3-4 2. SYSTEM/KEY CIRCUIT.................3-6 3. SERVO CIRCUIT......................3-7 4. Y/C CIRCUIT.......................3-10 5. Hi-Fi CIRCUIT.....................3-14 6. TUNER/IF CIRCUIT..................3-17 BLOCK DIAGRAMS..........................3-19 1. POWER(SMPS) BLOCK DIAGRAM 1.......3-19 2. POWER(SMPS) BLOCK DIAGRAM 2.......3-21 3. TU/IF, NICAM & A2 BLOCK DIAGRAM...3-23 4. VPS BLOCK DIAGRAM.................3-24 5. Y/C BLOCK DIAGRAM.................3-25 6. Hi-Fi BLOCK DIAGRAM...............3-27 7. SYSTEM BLOCK DIAGRAM..............3-29 CIRCUIT DIAGRAMS........................3-31 1. POWER(SMPS) CIRCUIT DIAGRAM 1_200W....3-31 2. POWER(SMPS) CIRCUIT DIAGRAM 1_400W....3-33 3. POWER(SMPS) CIRCUIT DIAGRAM 2.....3-35 4. TU/IF, NICAM & A2 CIRCUIT DIAGRAM.3-37 5. A/V CIRCUIT DIAGRAM...............3-39 6. HI-FI CIRCUIT DIAGRAM.............3-41 7. SCART(JACK) CIRCUIT DIAGRAM.......3-43 8. SYSTEM CIRCUIT DIAGRAM............3-45 9. TIMER CIRCUIT DIAGRAM_OTOOL.......3-47 10. TIMER CIRCUIT DIAGRAM_5TOOL / 7TOOL ..3-49 11. TIMER CIRCUIT DIAGRAM_6TOOL......3-51 WAVEFORM & VOLTAGE SHEET...........3-53 • CIRCUIT VOLTAGE CHART..............3-55 PRINTED CIRCUIT DIAGRAMS................3-59 1. MAIN P.C.BOARD....................3-59 2. KEY(LEFT) P.C.BOARD...............3-61 3. KEY(RIGHT) P.C.BOARD..............3-63 4. SMPS P.C.BOARD ...................3-65 DVD PART ELECTRICAL TROUBLESHOOTING GUIDE...................................3-67 1. SYSTEM OPERATION FLOW.............3-67 2. SYSTEM TEST FLOW..................3-68 2. SDRAM CLOCK....................3-76 3. TRAY OPEN/CLOSE SIGNAL.........3-76 4. SLED CONTROL RELATED SIGNAL (NO DISC CONDITION)...............3-77 5. LENS CONTROL RELATED SIGNAL (NO DISC CONDITION)...............3-77 6. LASER POWER CONTROL RELATED SIGNAL(NO DISC CONDITION).........3-78 7. DISC TYPE JUDGEMENT WAVEFORM...3-78 8. FOCUS ON WAVEFORM..............3-80 9. SPINDLE CONTROL WAVEFORM (NO DISC CONDITION)................3-81 10. TRACKING CONTROL RELATED SIGNAL(SYSTEM CHECKING)............3-82 11. MT1389 AUDIO OPTICAL AND COAXIAL OUTPUT(SPDIF)....................3-83 12. MT1389 VIDEO OUTPUT WAVEFORM..3-83 13. MT1389 AUDIO OUTPUT TO AUDIO DAC.3-84 14. AUDIO OUTPUT FROM AUDIO DAC...3-85 15. DVD & AMP WAVEFORMS...........3-86 BLOCK DIAGRAMS......................3-87 1. OVERALL BLOCK DIAGRAM_200W.....3-87 2. OVERALL BLOCK DIAGRAM_400W.....3-88 3. SERVO BLOCK DIAGRAM............3-89 4. MPEG & MEMORY BLOCK DIAGRAM....3-90 5. VIDEO & AUDIO BLOCK DIAGRAM....3-91 6. DVD & AMP BLOCK DIAGRAM........3-92 CIRCUIT DIAGRAMS....................3-93 1. MPEG CIRCUIT DIAGRAM...........3-93 2. RF & SERVO CIRCUIT DIAGRAM.....3-95 3. AUDIO, p_COM CIRCUIT DIAGRAM(DVD & AMP)........3-97 4. DIGITAL AMP CIRCUIT DIAGRAM (DVD & AMP)_200W..................3-99 5. DIGITAL AMP CIRCUIT DIAGRAM (DVD & AMP)_400W.................3-101 6. PWM & CODEIC CIRCUIT DIAGRAM (DVD & AMP)_200W.................3-103 7. PWM & CODEIC CIRCUIT DIAGRAM (DVD & AMP)_400W.................3-105 8. INTERFACE CIRCUIT DIAGRAM (DVD & AMP)_200W.................3-107 9. INTERFACE CIRCUIT DIAGRAM (DVD & AMP)_400W.................3-109 CIRCUIT VOLTAGE CHART_200W.....3-111 • CIRCUIT VOLTAGE CHART_200W.....3-115 PRINTED CIRCUIT DIAGRAMS...........3-119 1. DVD & AMP P.C.BOARD_200W......3-119 2. DVD & AMP P.C.BOARD_400W......3-121 DETAILS AND WAVEFORMS ON SYSTEM TEST AND DEBUGGING..............3-74 1. SYSTEM 27MHZ CLOCK, RESET, FLASH R/W SIGNAL..............3-74 3-1
GO ГО TIMER BOARD KEY BOARD VCR DECK MPEG BOARD PMD02 VCC(HF) RF DVD-LD DVD-PD VOL(DVD) GND VC-INPUT vcc A D PSW01 PN901 SMPS BOARD 1 32VA 1 2 32VA 2 3 GND 3 4 GND 4 5 5VA 5 20 21 22 23 PICK-SEL GND CD-LD CD-PD VOL(CD) PMD03 SPM+ SPM- fm(+) FM(-) LM(-) ___LWi)____ SW(OPEN) SW(CLOSE) GND SWfLEAD IN) GND AMP BOARD OVERALL WIRING DIAGRAM
VCR PART ELECTRICAL ADJUSTMENT PROCEDURES 1. Servo Adjustment 1) PG Adjustment • Test Equipment a) OSCILLOSCOPE b) PAL MODEL : PAL SP TEST TAPE • Adjustment And Specification MODE MEASUREMENT POINT ADJUSTMENT POINT SPECIFICATION PLAY V.Out H/SW(W373, W374) 6.5 ± 0.5H • Adjustment Procedure a) Insert the SP Test Tape and play. Note - Adjust the distance of X, pressing the Tracking(+) or Tracking(-) when the “ATR” is blink after the SP Test Tape is inserted. b) Connect the CH1 of the oscilloscope to the H/SW(W373, W374) and CH2 to the Video Out for the VCR. c) Trigger the mixed Combo Video Signal of CH2 to the CH1 H/SW(W373, W374), and then check the dis- tance (time difference), which is from the selected A(B) Head point of the H/SW(W373, W374) signal to the starting point of the vertical synchronized signal, to 6.5H ± 0.5H (416/vs, 1H=64jUs). * PG Adjustment Method a-1) Payback the SP standard tape b-2) Press the “OK” key on the Remote controller and the “REC” key on the Front Panel the same time, then it goes in to Tracking initial mode. c-3) Repeat the above step(No.b-2), then it finishes the PG adjusting automatically. d-4) Stop the playback, then it goes out to PG adjusting mode after mony the PG data. • CONNECTION • WAVEFORM OSCILLOSCOPE H/SW V.out (W373, W374) H/SW Composite VIDEO 6.5H(416us) 3-3
ELECTRICAL TROUBLESHOOTING GUIDE 1. Power(SMPS) CIRCUIT (1) No 5.3VA (SYS/Hi-Fi/TUNER) (2) No 5.0VA (3) No 3.3VA (4) No 12VA 3-4
(5) No 32VA 3-5
2. SYSTEM/KEY CIRCUIT (1) AUTO STOP (2) The unstable loading of a Cassette tape Caution : Auto stop can occur because Grease or Oil is dried up 3-6
3. SERVO CIRCUIT (1) Unstable Video in PB MODE 3-7
(3) When the Capstan Motor doesn’t run, 3-8
(4) KEY doesn’t working 3-9
4. Y/C CIRCUIT (1) No Video in EE Mode, 3-10
(2) When the Y(Luminance) signal doesn’t appear on the screen in PB Mode, 3-11
(3) When the C(Color) signal doesn’t appear on the screen in PB Mode, Is 5.2VT/5.3VA applied to the IC301 Pins24, 42, 55, 72, 91. NO ► Check the line of the 5.2VT/ 5.3VA Line. (Power Circuit) YES < Is the Color Rotary signal applied to the IC301 Pin70? NO >• Check the Color Rotary Circuit. (IC501 Pin99 ) YES < Is Color Rotary “H” about 3.4V? NO >• Check the Color Rotary level. (Check the R303) YES < Does the Color signal appear at the IC301 Pin25 ? NO Does the X301(4.43MHZ) oscillate? NO Replace the X301. YES Does the Color signal appear at the IC301 Pin21 ? NO ► Check the Color Pass. t YES Replace the IC301. Replace the IC301. 3-12
(4) When the Video signal doesn’t appear on the screen in REC Mode, 3-13
5. Hi-Fi CIRCUIT (A) No Sound(EE Mode) 3-14
(В) Hi-Fi Playback 3-15
(С) 3-16
6. Tuner/IF CIRCUIT (A) No Picture on the TV screen 3-17
(В) No Sound 3-18
BLOCK DIAGRAMS 1. POWER(SMPS) BLOCK DIAGRAM 1 3-19 3-20
2. POWER(SMPS) BLOCK DIAGRAM 2 3-21
TO SYS FD(+) У TO SYS FD(-) У TO SYS -29VA У TO SYS TIMER'H' 3-22
3-23 3-24 3. Tu/IF, NICAM & A2 BLOCK DIAGRAM 4. VPS BLOCK DIAGRAM
3-25 3-26 5. Y/C BLOCK DIAGRAM (PB MODE) (REC MODE) (To Drum) (To Drum)
6. Hi-Fi BLOCK DIAGRAM 3-27
3-28
7. SYSTEM BLOCK DIAGRAM PMC01 CFG 1 CAP,Vcc(l 3/24VA 2 5.4VA 3 CAR.REV ”H" 4 l-Limlt 5 MOTOR GND 6 S.GND 7 DRUM(L/M) Vcc 8 CAP,CONTROL 9 L/M CONTROL 10 DPG/DFG 11 DRUM CTL 12 DRUM MOTOR CONTROL BLOCK DRUM CTL SIGNAL FILTER, R563,579,569,535,544,545 D509 DPG/DPG INPUT EILTER | R512 Ain VSS CAP ACCElg g о ” CAPSTAN MOTOR CONTROL BLOCK CAPSTAN CTL SIGNAL FILTER, R546.547 0543,551 CEG INPUT EILTER 0567 CAPSTAN REVERSETT l-LIMIT____________ R521,528,523,0566,0547 R505 L/M CONTROL R525, R526 END SENSOR BLOCK T-UP END SENSOR R557.5C5 0534 LD501 DECK IR LEE R564.5C7 0535 R550 ES502 SUPPLY END SENSOR J”l IC501 HD6432197A SECAM DET'H'(y SCART'H' C.ROT H.AMP SW comp iN CTL GAIN ADJ DPG DFG V.H/SW MAIN VCC(5£ DAV A.MUTE'H'® csyNcjN <§> R/C IN(2W) W P.FAlL QzF A/D Vcc 6a DRUM PWM CAP.PWM DV.SYNC VSS C.SYNC IN in vcc»= l-LIMIT S.M0NITDR2 S.M0NIT0R1 CST SW RX TX BBE'L’ SUP.REEL TU.SEC VL'H' 4)TU.SEC’H‘ 95) end sensor LP REC MUTE’H’ MODE SWITCH REEL SENSOR BLOCK R555,558,559,564 0515 0582 c I J2 3 J RS502 SUP.REEL c 1 J2 3 R553,556,560,5B3 0514 0581 RS501 T-UP REEL CST SWITCH CS501 cst sw R544.548.5C6 C552 (53| (52) TOP SENSOR(50 cap.rev*h’ww T/UP REEL® OTPB LED ’H® RECH' © ® CANAL DET 'H'® S.Conol (44} R/C IN© SE/MESECAM’H@ CTL AMP BLOCK R561,562,567,568,513 R591 0533,523,524,527,596 0564,511,512 CTL( + ) CTL(-) |a/c head| CST KEYlfe RESET IC504 KIA7031P OSD BLOCK R5A2,5A5,5S1 C5A5.5A4.5S1 L5S1.Q5S1 POWER FAIL EEPROM R531.5C9, 0502,508 IC505 KIA7042P R504.570 0520 L-) GND @ GND M GND (5)GND IC503 T ATC24C16 R 501,502 C516 C.SYNC INPUT BLOCK VCC INPUT BLOCK OSD VCC| L503,C504,C5S3 SERVO VCC] L505.C561 AD/ЕТС VCC] L504,C505,C506,ZD503 SYSCON VCC] gndC, CLK@ DATA (2 OSC BLOCK 10MHZ | X501,0570,0571 ~2fsc | R520.509 0578,589 0502 R583.R529.R542 0501,503,0510 C500(BACK-UP) R524, R514, R518, R516, R589 0577 C576, L501, Q504 32.768KHZ| X502.C514.C515 CHARACTER OSC| C518,0509,R51 7,L506 3-29 3-30
CIRCUIT DIAGRAMS 1. POWER(SMPS) CIRCUIT DIAGRAM 1_200W IMPORTANT SAFETY NOTICE WHEN SERVICING THIS CHASSIS, UNDER NO CIR- CUMSTANCES SHOULD THE ORIGINAL DESIGN BE MODIFIED OR ALTERED WITHOUT PERMISSION FROM THE LG ELECTRONICS CORPORATION. ALL COMPONENTS SHOULD BE REPLACED ONLY WITH TYPES IDENTICALTO THOSE IN THE ORIGINAL CIR- CUIT. SPECIAL COMPONENTS ARE SHADED ON THE SCHEMATIC FOR EASY IDENTIFICATION. THIS CIRCUIT DIAGRAM MAY OCCASIONALLY DIF- FER FROM THE ACTUAL CIRCUIT USED. THIS WAY, IMPLEMENTATION OF THE LATEST SAFETY AND PERFORMANCE IMPROVEMENT CHANGES INTO THE SET IS NOT DELAYED UNTIL THE NEW SERVICE LITERATURE IS PRINTED. NOTE : 1. Shaded(B) parts are critical 1or safety. Replace only with specified part number. 2. Voltages are DC-measured with a digital voltmeter during Play mode. A | В | C | D | Ё | F | G J | К | L | M | N | О | P | Q | R | S | T 3-31 3-32
2. 12 11 10 9 8 7 6 5 4 3 2 1 POWER(SMPS) CIRCUIT DIAGRAM 1_400W IMPORTANT SAFETY NOTICE CUIT. SPECIAL COMPONENTS ARE SHADED ON THE NOTE : No power._______________ BD101,TH101 are defective. WHEN SERVICING THIS CHASSIS, UNDER NO CIR- CUMSTANCES SHOULD THE ORIGINAL DESIGN BE MODIFIED OR ALTERED WITHOUT PERMISSION FROM THE LG ELECTRONICS CORPORATION. ALL COMPONENTS SHOULD BE REPLACED ONLY WITH TYPES IDENTICALTO THOSE IN THE ORIGINAL CIR- SCHEMATIC FOR EASY IDENTIFICATION. THIS CIRCUIT DIAGRAM MAY OCCASIONALLY DIF- FER FROM THE ACTUAL CIRCUIT USED. THIS WAY, IMPLEMENTATION OF THE LATEST SAFETY AND PERFORMANCE IMPROVEMENT CHANGES INTO THE SET IS NOT DELAYED UNTILTHE NEW SERVICE LITERATURE IS PRINTED. 1. Shaded(B) parts are critical for safety. Replace only with specified part number. 2. Voltages are DC-measured with a digital voltmeter during Play mode. Cl 07 No 32VA. D122 is defective. DP/1KV F20U20S С136 1u/50V R126 180 R100 A rboi A T101 & TF?ANS 470P/1KV 1SS133 IC102 KA431AZ IOOK DI 23 EUO1W Ji 24 5.3VA GND L123 2l)uH HOT CIRCUIT Switching Error R114 IOOK LI 01 30m H LINE FILTER GND PSV01 PSWQ1 32VA A 0.1U/275V Digitron Error. D123, ZD121. D124 are defective. LI 02 30mH LINE FILTER BD1O1 T11„, PRI |R I f TH01 GBUbJ THERMISTOR GND 5.3VA 13VA GND 3.8VA 3.8V A w WT - 29 VA GND 33VA GND 32VA 32VA 32VA GND 32VA GND 32VA GND NC NO PWR SENSE 0.1U/275V 1.5M/0.5W SVC681D 3.15A 250V PW1Q1 (BK) (WH) NOTES) Symbol denotes AC ground. rlzSymbol denotes DC chassis ground. R115 I00K R116 IOOK R117 IOOK R119 100K R107 TOOK RI 08 TOOK FEED-BACK ICKH <A5Q156§Rf FEED-BACK Switching Error. IC101 is defective. D108 ERA22-1O D103 R102 Switching Error. IC104 is defective. IC104 FS6M07652RC No Power.________ F101 is defective. NOTE) Д Warning Parts 1ha1 are shaded are crilicaI With respect to risk of fire or eledricial shock. D105 EU01W ERA22—10 Atr^ns A IG105 ^LTV-817B IC106 KA431A2 IC105, 106 are defective. D122 R121 2.7K R123 1.0K 20uH GND D’SCHEMATIC POWER 1 < LH-440S/P/Y/l(400W)) 3854R13800A A | В | C | D | Ё | F | G | H | i | j | К | L | M | N | О | P | Q | R | S | T 3-33 3-34
3. POWER(SMPS) CIRCUIT DIAGRAM 2 12 11 10 9 □ ’SCHEMATIC POWER 2 LH —C440SS 3854R1 3801A A | В | C | D | Ё | F | G | H | i | j | К | L | M | N | О | P | Q | R | S | T 3-35 3-36
4. TU/IF, NICAM & A2 CIRCUIT DIAGRAM 11 10 TU V.OUT (У TU A(R) (jfe) TU A(L) OAV GND IIC DATA ® 5 3VA (T 5 2VT (Щ 5 2V (Si 33VT (Йё> MOD. A IN MOD VIN TU.SECAM'H' rtF TU SE VL’H' AFT 1 S/P/Y R7V2 100K 82K J701 J7O2 s 0 0 GKI 1.5K 1 5K C752 и 001U r- L701 11 к C751 47u/16V 151 5 3VA 100uH(K035) tLI к I C7M5 R7M1 W/MOD DPTIDN 1 B71 MOD. A IN । ,, 1 OK ' 1 / 1 lu CM || 774 p 1 si 60 ||C DATA | 220 " c 1 « / —_ — 160 52VT L7°2 C702 *И470и/6 3Vk / 10uH(K035) C703 и OOlu r 59 IIC CLK — / । R7M2 I 220 C7M4 II p 1 872MOO VIDEO | ... — " c 1 / | R7U4 1 OK C7M6 1127P r | 158 33VT R715 I 8 6 3 D’SCHEMATIC TU.IF/NICAM/VPS —EE MODE(VIDEO) LH-C440S'S 3854R13805A TU MODE (AUDIO) A | В | 0 | D | Ё | F | G | H | i | j | К | L | M | N | О | P | Q | R | S | T 3-37 3-38
5. A/V CIRCUIT DIAGRAM Q305 is defective. (TO DECK) P3DO3 FULLERASE (FROM/TO SYS.AVCP) P30Q2 SPIN A/E (~) A/E ( + ) A REC A PB SP REC SP В PB LP A PB HI-FI A PB 2Esc QT TUNER V.IN (731) EU2 V.IN (§3^. compoutCioD- MONO.A OUT (38i)- MONO A IN (§3$- 5 2Vg59)- 5 3VA(15i}- REG 5 2VT®)- H AMP SW(lW C.R0TARY(£9> IIC DATA (60)- iic clk (5g> C SYNC (tTD- HI-FI REC HI-FI В PB LP В PB LP REC P3DO1 SP A PB ________2P1N GND | Г (TO SYSTEM) V. ENV (24) REC'H' (47) А.МЦТЕ'Н'ЙГ) FL301, Q301, Q306 are defective. SECAM OPTION HIFI PB В HIFI REC(83> OSD V IN (1 si v out S2.V.OUT- Q302. Q303, Q314 are defective. No mono Audio Sii in PB MODE.' Normal Audio signal is not recorded. ф PB Y+C —|ф— PB Y PB C —PB SECAM COLOR A | B- REC Y+C —ф— REC Y REC C —REC SECAM COLOR 1 c | “ > REC AUDIO -c>- PB AUDIO(MONO) WAVEFORM □’SCHEMATIC AVCP/SECAM LH —C440'S 3854R13803A J | К | L | M | N | О | P | Q | R | S | T 3-39 3-40
6. Hi-Fi CIRCUIT DIAGRAM DVD G (§81 AUDIO'R' A.GNQ DVD В PMDO2 OVD VIDEO GND (VCR => DVD) DVD A 'L' GND AUDIO'L' DVD G DVD R DVD A.'R' GND IIC DATA IIC CLOCK A ENV HIFI REC (831)—Ф- HIFI P8 8 $84)--ф- ф-^Sag) RGB CONTROL A MUTE ’H’ DVO/Fr VIN A.OUT.L A.OUT.R A OUT R A OUTL OPTION CANAL 2SCART JSOl X 0 J802 X D J803 X 0 J8O4 0 X J805 X 0 J806 0 X C887 D X C888 0 X R89O 75 560 D'SCHEMATIC HIEl/SWITCH LH —C440S’S 3854R13804A PB > REC A | В | C | D | Ё | F | G | H | i | j | К | L | M | N | О | P | Q 3-41 3-42
7. SCART(JACK) CIRCUIT DIAGRAM 12 \SPEC N0\ S/P/l Y ONLY C915 X 1000P C916 X 1000P C921 X 1000P C923 X 1000P C9A1 X 1000P C9A6 X 1000P \ SPEC NO \ CANAL 2-SCART D901 X 0 R901 0 X 5 KTC3875S 12 W/0 1 SCART C9Aj lOOutA 2. 3. 8 9 IOOu(AJ input2(R) outputl(L) earth earth input1(L) SCART Pm connwction 1 Audio output2(R) Audio Audio Audio Blude Audio Blue signal Switching voltage Green earth Data2 Green signal Dotal Red earth Doto earth Red signal 15 16. Blanking signal 1 7 Video earth 18 Blanking signal earth 19 Video output Video input Plug screen earth 20 21. A | В | C | D | Ё | F | G | H L91U 100u(A) 1905^ lOOu(A) 1907^ lOOu(A) L906~r, iQQu(A) SC901 SCART JACK L90J IOOu(A) D'SCHEMATIC SCART/SWITCH LH-C440S’S 3854R13806A J | К | L | M | N | О | P | Q | R | S | T 3-43 3-44
8. SYSTEM CIRCUIT DIAGRAM GND 10 AMP ENA AMP DATA OUT 9 8 PMCD1 CFG 7 DPG/DFG DRUM CTL VCR will not operate. IC505 is defective. CAP CONTROL L/M CONTROL AMP CLK GND DVD RESET AMP DATA IN (F/T A/V) CTL ( + ) (F/T A/V) CTL (-) MOTOR GND S.GND 12VA(DRUM) PMJ01 DATA IN DATA OUT MDO FWE 12VA(CAP) 5 3VA CAR REV 'IT 5 3VA 1 SI ES501, ES502, LD501 are defective. 4ESE1 OUT C5O5 IA7042P (VCR PmD01 DVD ENA GND DVD DATA OUT DVD DATA IN DVD CLK _A_MP RESET (FROM/TO DECK МЯ5П1 GND MODE SI MODE S2 MODE S3 MODE S4 Deck will not operate R575, R576, R577, R578 are defective. Auto stop occures. RS501 ,RS502,Q514, Q515 are defective. Auto Rew will not working. L501 27P{CC) '2uH (FROM TO POWER) 67) STAND BY'H' -CIDtimer 'H' Vcc(DSD) L503 5.2 VT 160 -ОПТ— IDOuH -cdDsjvA 4® REG 5 2VT Ф—(T52) -27VA ф—(156) 1 2VA(CAP) ф—(£57) 1 2VA(DRUM) -(§§§) GND WAVEFORM < TA (2 73 BACK UP TIME C500 : 0.047F/5.5V(1 OMIN p-CQM is unstable. Q501, Q503 are defective □ 'SCHEMATIC SYSTEM LH —C440S'S 3854R13802A 3-45 3-46
9. TIMER CIRCUIT DIAGRAM.OTOOL 11 KEY BOARD 10 s 8 6 3 D’SCHMATIC KEY/TIMER LH-C440 3854R13807B A | В | C | D | Ё | F | G | H | i | j | К | L | M | N | О | P | Q | R | S | T 3-47 3-48
10. TIMER CIRCUIT DIAGRAM_5TOOL/7TOOL 11 10 KEY BOARD TIMER F- NPNP 1G 2G 3G 4G 5G 6G 7G8G 9G10G11G12GNX NX NX NXNXNX NX pi P2 РЗ P4 P5P6 P7 P8 P9 P10P11P12P13pi«Pi5Pl6 NP NPF+ R601... t.OK -----VA----- R603w^ 1 0K 8 6 3 D’SCHMATIC KEY/TIMER LH-C445 3854R13807A A | В | 0 | D | Ё | F | G | H | i | j | К | L | M | N | О | P | Q | R | S | T 3-49 3-50
11. TIMER CIRCUIT DIAGRAM_6T00L KEY BOARD D’SCHMATIC KEY/TIMER LH-C246 3854R13807C A | В | C | D | Ё | F | G | H | i | j | К | L | M | N | О | P | Q | R | S | T 3-51 3-52
WAVEFORM & VOLTAGE SHEET ★ IC301 Oscilloscope Waveform IC301 Pin @ IC301 Pin ® IC301 Pin @ IC301 Pin @ REC mode PB mode PB mode PB mode 340mVp-p 300mVp-p 400mVp-p 3.6Vp-p 3-53
IC501 Waveform Photographs V.HSW (IC501 Pin 105) 1V/10mS REC/PB MODE DV.SYNC (IC501 PIN 109) 1V/100uS QUE/REV MODE CTL(+) (IC501 Pin 3) 1V/10mS CTL(-) (IC501 Pin4) 1V/10mS DFG/FG (IC501 PIN 103,104) 1V/10mS REC/PB MODE CFG (IC501 Pin9) 1V/10mS V.IN (IC501 Pin 17) 500mV/20uS V.OUT (IC501 Pin 19) 500mV/20uS EE/PB MODE C.SYNC (IC501 Pin 111) 1.0V/100uS EE/PB MODE 3-54
• CIRCUIT VOLTAGE CHART \MODE PIN N0\ EE PB REC IC201 1 2.4 2.4 2.4 2 2.3 2.4 2.4 3 3.4 3.4 3.4 4 2.5 2.4 2.4 5 0 0 0 6 0.5 3.7 0.5 7 0 0 0 8 0 0 0 9 2.9 2.9 2.9 10 2.4 2.4 2.4 11 2.1 2.4 2.4 12 3.1 1.8 2.3 13 4 4 3 14 2.4 2.4 4 15 3.0 1.8 2.4 16 3.2 3.1 3.2 17 0 4 0 18 0 3.3 0.12 19 2.2 2.2 2.2 20 2.1 2.5 2.3 21 1.9 2.3 2.3 22 0 0 0 23 4.8 4.8 4.8 24 4.8 4.8 4.8 25 2.3 2.2 1.5 26 2.3 2.2 2.4 27 2.9 2.7 2.9 28 0.1 0.18 0.18 29 0.19 0.3 3.8 30 2 2 2 IC301 1 4.9 4.9 1 2 0 0 0.8 3 2.2 2.2 2.3 4 pulse pulse 0.6 5 2.1 2.1 2.3 6 2.2 2.1 2.2 7 2.1 2.1 2.2 8 2.1 2.1 2.2 9 2.1 2.1 2.9 10 2.2 2.1 2.2 11 2.2 2.2 2.2 12 0 0 0 13 2.1 2.1 2.2 14 0 0 1 15 2.1 2.1 2.2 16 4.9 0.1 4.8 17 2.1 2.1 2.2 18 4.9 4.9 4.9 19 4.0 3.8 2.8 20 0 0 0 21 3.1 1.8 2 22 2.7 2.6 3.4 23 2.7 2.6 3.4 \MODE PIN NO\ EE PB REC 24 4.9 4.9 4.9 25 0.1 3.3 0.12 26 1.5 2.2 1.2 27 2 2.0 2 28 4 4 4 29 2.6 2.6 2.6 30 0 0 0 31 4.5 4.4 4.5 32 4.4 4.4 4.5 33 2.9 2 1.9 34 0 0 1.8 35 1.8 1.8 1.8 36 2.9 3.5 3.6 37 1.8 1.8 1.8 38 2 2 2 39 9 9 9 40 0 0 0 41 0 0 0 42 4.9 4.9 4.9 43 2.4 2.2 2.3 44 0 3.9 2.8 45 2.4 2.4 2.5 46 2.6 2.5 2.6 47 4 4 4 48 4.2 4.2 4.2 49 2.9 3.6 3 50 1.9 1.9 1.95 51 0 0 0 52 1.9 1.9 1.95 53 2.3 2.2 2.3 54 1.9 1.9 2.2 55 5.2 5.2 5.2 56 2.2 2.0 2 57 1.9 2.3 1.6 58 3.6 1.3 2.2 59 2.8 2.8 2.8 60 1.5 1.5 1.4 61 1.8 1.3 1.3 62 0 0 0 63 1.8 1.3 1.6 64 0 0 0 65 1.7 1.1 1.1 66 0 0 0 67 0.2 3.7 0.4 68 4.8 4.9 4.8 69 4.7 4.8 4.8 70 0 pulse 2.6 71 3.3 0 0 72 4.9 4.8 4.8 73 2 3.3 2.2 74 2.4 1.6 2.3 75 2.3 0.6 2.3 76 2.3 0.7 2.3 77 1.5 1.5 1.5 78 2.5 3.3 2.5 \MODE PIN NO\ EE PB REC 79 1.8 1.7 2.5 80 0.9 0.9 4.6 81 1.0 1 1 82 0 0 0 83 pulse 0 0 84 0.5 2.6 0 85 0 0 1.3 86 0.27 0.3 2 87 0.7 0.7 0.7 88 0.7 0.7 0.7 89 0.7 0.7 0.7 90 0.7 0.7 0.7 91 4.9 4.9 4.8 92 0 0 0 93 1.7 1.7 4 94 1.7 1.7 4 95 1.7 1.7 4 96 1.7 1.7 4 97 0 0 0 98 2.2 2.2 2.2 99 2.2 2.2 2.2 100 2.2 2.2 2.2 IC501 1 0 0 0 2 2.6 2.6 2.6 3 2.6 2.6 3.5 4 2.6 2.6 1.3 5 2.6 2.6 2.6 6 2.6 2.6 2.6 7 2.7 2.7 2.7 8 2.58 2.5 2.5 9 4.52 2.2 2.2 10 5.2 5.2 5.2 11 1.8 1.8 1.7 12 1.8 1.8 0 13 2.0 2.1 2 14 0.26 3.9 0.4 15 0.27 pulse 0.16 16 1.9 1.9 1.8 17 2.47 1.4 2.4 18 4.93 0 4.8 19 2.26 0 1.7 20 0 0 0 21 2.3 0 2.3 22 2.3 2.3 2.2 23 0 0 0 24 0.52 2.6 0 25 0.078 3.1 0.16 26 5.2 0 5.2 27 4.5 4.5 4.5 28 0 5.2 5.2 29 0 0 0 30 0 0 0 31 0 0 0 32 0 0 0 \MODE PIN NO\ EE PB REC 33 0.18 0.18 0.16 34 0.26 0 0.16 35 5.2 5.2 5.2 36 5.2 5.2 5.2 37 4.8 0 0 38 4.8 4.8 4.8 39 0.21 0 2.3 40 5.18 0 0 41 3.1 0 0 42 0 0 0 43 0 4.8 4.8 44 0 0 0 45 0 0 0 46 0 0 0 47 0 0 5.1 48 0 0 0 49 0 pulse 0 50 0 0 0.1 51 0 0 0.1 52 pulse 0 0.26 53 pulse 0 0.26 54 5.2 0 5.1 55 pulse 0 0 56 5.2 5.2 0 57 0 0 0 58 0 0 0 59 4.9 0 0 60 4.7 0 4.7 61 5.1 5.1 5.1 62 5.1 0.2 5.1 63 5 5 5 64 3.58 3.5 3.6 65 2.8 pulse 0 66 5.1 5.1 0.2 67 0 0 5.1 68 0 5.2 0 69 0 5.2 5.2 70 5.2 5.2 5.2 71 5.2 0 5.2 72 0 0 0 73 0.3 5.1 5.1 74 0 0 0 75 0 0 1.6 76 1.36 1.3 1.3 77 0 0 0 78 0 0 2.5 79 0 0 0 80 0 0.15 0 81 3.3 3.3 3.3 82 5.2 5.2 0 83 0 2.5 2.5 84 0 2.7 2.7 85 0 3.5 3.6 86 pulse pulse 2.8 87 0 pulse 3.1 \MODE PIN NO\ EE PB REC 88 4.8 4.8 4.8 89 0 0 0 90 0 4.9 0 91 4.95 0 0 92 0 0 pulse 93 0 0 0 94 0 0 0 95 0 0 0 96 0 0 0 97 0 0 0 98 0 5.1 5.2 99 0 2.5 2.6 100 0 0 0 101 0 0 0.29 102 0 0 0 103 0 1.4 1.38 104 0 pulse 1.39 105 0 2.5 2.6 106 0 2.5 2.6 107 0 0 0 108 0 0 2.7 109 pulse 0 0 110 pulse 0 0 111 0.26 0 0 112 5.2 0 0 IC751 1 5.1 5.1 5.1 2 1.5 1.5 1.5 3 1.5 1.5 1.5 4 0 0 0 5 2.4 2.4 2.4 6 2.3 2.3 2.3 7 0.2 pulse pulse 8 0 0 pulse 9 0 0 pulse 10 0 0 0 11 5.1 5.1 5.1 12 4.8 4.8 4.8 13 4.7 4.7 4.8 14 2.5 2.5 pulse 15 2.5 2.5 pulse 16 0 0 pulse 17 pulse pulse pulse 18 0.23 pulse pulse 19 5.14 5.1 5.1 20 0 0 0 21 pulse pulse pulse 22 5.1 5.1 5.1 23 0 0 0 24 0 0 0 25 0 0 0 26 0 0 0 27 0 0 0 28 0 0 0 29 0 0 0 \MODE PIN NO\ EE PB REC 30 2.8 2.8 2.8 31 2.8 2.8 2.8 32 0 0 0 33 5.1 5.1 5.1 34 4.2 4.2 4.2 35 0 0 0 36 2.8 2.8 2.8 37 0 0 0 38 0 0 0 39 0 0 0 40 2.8 2.8 2.8 41 2.8 2.8 2.8 42 2.5 2.5 2.6 43 2.4 2.4 2.4 44 0 0 0 IC801 1 3.8 3.8 3.8 2 3.8 3.8 3.8 3 3.8 3.8 3.8 4 3.8 3.8 3.8 5 3.8 3.8 3.8 6 3.8 3.8 3.8 7 3.8 3.8 3.8 8 3.8 3.8 3.8 9 3.8 3.8 3.8 10 3.8 3.8 3.8 11 3.8 3.8 3.8 12 0 0 0 13 3.87 3.87 3.8 14 0 0 0 15 0 0 0 16 6 6 6 17 6 6 6 18 0 0 0 19 6 6 6 20 6 6 6 21 4.57 4.5 4.5 22 3.82 3.8 3.8 23 3.86 3.8 3.8 24 3.87 3.8 3.8 25 3.87 3.8 3.8 26 0.8 0.8 0.8 27 0 0 0 28 3.84 3.8 3.8 29 3.86 3.8 3.8 30 0.79 0.7 0.8 31 3.87 3.8 3.9 32 3.87 3.8 3.9 33 3.86 3.8 3.9 34 12 12 12 35 0.6 0.6 4.2 36 0.63 0.6 4.2 37 0.63 0.6 4.2 38 0 0 4.2 39 0 0 0 \MODE PIN NO\ EE PB REC 40 5 5 5 41 0 0.9 0.9 42 4.7 4.7 4.8 43 4.8 4.6 4.8 44 0 3.3 0.7 IC802 1 3 3.1 2.9 2 12 12 12 3 2.7 2.7 2.7 4 12 12 12 5 2.9 2.9 3 6 5.7 5.7 5.7 7 5.7 5.7 5.7 8 0 5.6 5.7 9 5.1 0 0 10 5.6 5.6 5.7 11 11.4 11.4 11.5 12 5.7 5.7 5.7 13 0 0 1.6 14 5.6 5.6 2.7 15 0.1 0.1 5.7 16 5.6 5.6 0 17 0 0 0 18 0 0 0 19 0 0 5.7 20 5.7 5.7 5.7 21 5.7 5.7 5.7 22 5.7 5.7 5.7 23 5.6 5.6 5.7 24 5.7 5.7 5.7 25 5.7 5.7 5.7 26 5.7 5.7 5.7 27 5.6 5.6 5.2 28 5.2 5.2 2.3 29 1.4 1.4 1.8 30 2.1 2.3 3.5 31 3.5 3.5 3.5 32 4.7 4.7 4.8 33 4.8 4.8 4.9 34 0 0 0 I C90 1 1 3.6 3.1 1.5 2 0.1 0.1 2.6 3 0.8 0.8 0.85 4 0 0 0 5 0.7 0.7 0.85 6 0.7 0.7 0.79 7 0.1 0.1 2.6 8 1.4 1.4 1.5 9 3.0 2.8 1.5 10 0 0 0 11 1.4 1.5 0 12 0.1 0.1 2.6 13 5.2 5.2 5.2 14 2.6 2.6 1.6 3-55 3-56
\MODE PIN N0\ EE PB REC 15 0 0 0 16 1.5 1.5 1.6 Tran- sistor EE Mode PB Mode REC Mode E C в E C в E c в Q110 -22 -22 -21 -21.8 -21.8 -21 -22 -22 -21 Q111 5.23 5.1 0 5.24 5.1 0 5.23 5 0 Q112 12.1 13.9 12.7 12 13.5 12.7 12.1 13.4 12.7 Q113 5.24 5.18 4.46 5.24 5.18 4.46 5.24 5.17 4.47 Q114 33.6 33.5 32.8 33.4 33.2 32.4 33.5 33.3 32.5 Q115 0 0 0.74 0 0 0.74 0 0 0.74 Q116 5.24 5.2 4.48 5.2 5.2 4.49 5.2 5.2 4.48 Q117 5 5.23 5.7 5 5.24 5.7 5 5.2 5.7 Q118 0 0 0.68 0 0 0.67 0 0 0.68 Q301 0 4.9 0 0 4.9 0 0 1.6 0.8 Q302 4.9 0 4.9 4.9 4.86 4.25 4.9 -14.4 4.9 Q303 0.2 0 0 0 0 0.7 -7.8 0 -14.3 Q304 0.13 0 -0.13 0 0 0.7 -7.8 0 -14.3 Q305 2.5 0 1.8 2.7 0 2 3 0 2.3 Q306 4.9 4.9 4.9 4.9 4.9 4.9 1.9 4.6 2.2 Q308 2.6 0 1.9 2.8 0 2.1 3 0 2.4 Q309 2.9 0 2.3 3.2 0 2.5 3.5 0 2.8 Q501 0 0 0.68 0 0 0.68 0 0 0.67 Q502 0 3.7 0.23 0 2.4 0.23 0 2.4 0.2 Q503 5.2 5.2 4.5 5.23 5.2 4.5 5.2 5.2 4.5 Q504 0 3.8 0.62 0 3.8 0.6 0 3.7 0.6 Q514 0 5.2 0 0 Pulse Pulse 0 Pulse Pulse Q515 0 0 4.95 0 Pulse Pulse 0 Pulse Pulse Q5S1 0.36 2.52 0 0 2.5 0 0.5 3 0 Q751 0 3.8 0 0 3.8 0 0 3.7 0 Q804 2.6 0 1.9 2.8 0 2 3.1 0 2.4 3-57
3-58
PRINTED CIRCUIT DIAGRAMS 1. MAIN P.C.BOARD 3-59
3-60
2. KEY(LEFT) P.C.BOARD (0 TOOL) (5 TOOL/7 TOOL) (6 TOOL) 3-61
3-62
3. KEY(RIGHT) P.C.BOARD (0 TOOL) (5 TOOL/7 TOOL) (6 TOOL) 3-63 3-64
3-65 3-66 KJ I GJ | Г' I <J1 I CT) 4. POWER P.C.BOARD (5 TOOL/6 TOOL/7 TOOL) (0 TOOL) f <SOLDERIN^ ~I ( 1 LOCATION GUIDE N
DVD PART ELECTRICAL TROUBLESHOOTING GUIDE 1. System operation flow 3-67
2. SYSTEM Test flow 3-68
3-69
3-70
3-71
3-72
3-73
DETAILS AND WAVEFORMS ON SYSTEM TEST AND DEBUGGING 1. SYSTEM 27MHz CLOCK, RESET, FLASH R/W SIGNAL 1) MT1389 main clock is at 27MHz(X501) FIG 1-1 2) MT1389 reset is low active 3-74
3) RS232 waveform during procedure(Downloading) 9-Dec-02 17:18:23 FIG 1-3 4) Flash R/W enable signal during download(Downloading) FIG 1-4 3-75
2. SDRAM CLOCK DCLK = 128MHz, Vp-p=2.2, Vmax=2.7V FIG 2-1 3. TRAY OPEN/CLOSE SIGNAL 1) Tray open/close waveform TRIN TROUT TROPEN TRCLOSE FIG 3-1 3-76
4. SLED CONTROL RELATED SIGNAL (NO DISC CONDITION) FMSO(2.0V/1.4V/1.0V) STBY(3.3V) SL+(4.7V/4.0V/2.6V) SL-(5.3V/4.0V/3.0V) FIG 4-1 5. LENS CONTROL RELATED SIGNAL(NO DISC CONDITION) FOSO(1.5V/1.4V/1.3V) F+(4.0V/3.6V/3.2V) F-(4.0V/3.6V/3.2V) FIG 5-1 3-77
6. LASER POWER CONTROL RELATED SIGNAL(NO DISC CONDITION) MDI1 (0V/180mV) LD01 (5.0V//3.5V) LD02(5.0V/3.6V) FIG 6-1 7. DISC TYPE JUDGEMENT WAVEFORM 2-1 V QC Й 100 kS/s @ - 1 v DC й _______I 2 00 1-40 V 4 .2 V 0СЙ □ STOPPED FIG 7-1 (DVD) 3-78
10-0ес-О2 10:08:54 2.1 V ОС й 100 kS/s @ - 1 V ОС й _____| 2 ОС 1.40 V 4 -2 V ОС Й □ STOPPED FIG 7-2 (DVD) 2.1 v DC Й @ . 1 V ОС й ______I 2 ОС 1.40 V 4 .2 V ОС й □ FE RFL 100 kS/s STOPPED FIG 7-3 (CD) 3-79
10-Оес-02 10: 16:16 2-1 V DC io @ - 1 V ОС J ______I 2 06 1,40 V 4 .2 v ос Й □ F+ FE RFL 100 kS/s 5TOPPED FIG 7-4 (CD) 8. FOCUS ON WAVEFORM 10-Oec-02 10:29:08 5.1 v uu ю _______ UL 1. 4U v 4 .2 v ос Й □ FE FOSO F+ F- 100 kS/s STOPPED FIG 8-1 (DVD) 3-80
10-Оес-02 10:28:35 3-1 V DC й ___________I 2 ОС 1-40 V 4 .2 V ОС й □ FE FOSO F+ F- 100 kS/s STOPPED FIG 8-2 (CD) 9. SPINDLE CONTROL WAVEFORM (NO DISC CONDITION) 2.1 v ос й @ .1 V DC й I 2 DC 1.40 V 4 .2 V DC й П DMSO(1.4V/1.8V) SP-(3.6V/2.4V) SP+(3.6V/4.8V) 100 kS/s STOPPED FIG 9-1 3-81
10. TRACKING CONTROL RELATED SIGNAL(System checking) 10-Oec-02 11:05:00 FIG 10-1 (DVD) ТЕ TRSO T- T+ 100 kS/s STOPPED FIG 10-2(CD) ТЕ TRSO T- 100 kS/s STOPPED 3-82
11. МТ1389 AUDIO OPTICAL AND COAXIAL OUTPUT(SPDIF) 26-Sep-02 18:36:50 (Я------- .5 ps 1.00 V 734 sweeps: average low high signs Freq(1) ПП 2.36821 MHz 1.E236E З.Е77ЭЕ 0.68974 .5 ps Q 100 mV DC й 2 trig only 3 1 V DC й 4 trig only 1 DC 1.64 V 1 GS/s A0TD FIG 11-1 12. MT1389 VIDEO OUTPUT WAVEFORM 1) 100% 26-Sep-02 20:02:11 2 trig only 3 1 V DC й ________| 1 DC 0.72 V 4 trig only □ 500 kS/s AUTD FIG 12-1 3-83
2) COMPOSITE VIDEO SIGNAL 26-Sep-02 20:08:07 2 trig only 500 kS/s 3 1 V DC й _|— 1 DC D.72 V 4 trig only □ AUTD FIG 12-2 13. MT1389 AUDIO OUTPUT TO AUDIO DAC 23-Jan-02 10:52:51 r1-------- 5 ps 2.00 V p ALRCK 48KHZ ASDATO 2------- 5 ps 2.00 V ABCK 2.304MH2 DC 1.88 V DC DC DC AC 500 MS/s STOPPED 5 ps 1 .2 V 2.2 V @ .2 V 4 50 mV FIG 13-1 3-84
14. AUDIO OUTPUT FROM AUDIO DAC 23-Jan-02 20:03:39 3 .2 V DC й ________I 1 DC 0.00 V 4 50 nV AC й □ 25 MS/s STOPPED FIG 14-1 3-85
15. DVD & AMP WAVEFORMS • R311 -> FRONT L • R303 -> FRONT R 5) • R301 SURROUND R • R307 CENTER 6) 3-86
3-87 BLOCK DIAGRAMS 1. Overall Block Diagram_200W
3-88
2. Overall Block Diagram_400W
3-89 Х601 I □ I 27MHz I X-TAL 3. SERVO Block Diagram
3-90 VIDEO Interface AUDIO Interface MPEG & MEMORY Block Diagram
3-91 S' (R.G.B) / (Y.Pb.Pr) МРГП I / IC507 VIDEO 6dB Amp (Y/C) I > MPEG J ACLK ABCK ALRCK ADATA3 IC206 AUDIO DAC (2CH) —
♦ CVBS COMPONENT (R.G.B)/(Y.Pb.Pr) SUPER VIDEO (Y/C) INTERFACE IC205 (OP Amp) LPF&Buffer AUDIO ‘R’ > AUDIO ‘R’ 5. VIDEO & AUDIO Block Diagram
3-92 6. DVD & AMP Block Diagram
CIRCUIT DIAGRAMS 1. MPEG CIRCUIT DIAGRAM 12 11 10 8 6 A | В | C | D | Ё | F | G | H 3-93
MPEG & VIDEO XH-CW644 2004. D0. IB 3B54R14740A 3-84
2. RF 12 11 10 9 8 7 6 5 4 3 2 1 & SERVO CIRCUIT DIAGRAM SERVO XH-CW644 2004.08. 1Б 3854R 14741Д A | В | C | D | Ё | F | G | H | i | j | К | L | M | N | О | P | Q | R | S | T 3-95 3-96
3. AUDIO, p_COM CIRCUIT DIAGRAM(DVD & AMP) * RADIO TUNER OPTION TABLE(TU101) RDS 19KHZ FILTER FM TUNER AREA BAND FREQ. RESP. FM Mod. FM ANT. knangsuNg PART NO. LG PART NO. X X 2/3GANG/FCC USA/S. AMERICA FM/Mff 75uS 75KHZ 750hm kst-MloooMvo-ool 6700FM0091A X X 2/3GANG/FCC AUS. /ASIA fM/Мц BOuS AOKHz 750hm KST-ML000MV1-60L B700FM0092A X X 3GANG/G0ST RUS./CIS I AX 1 FM/Mw 50uS AOKHz 750hm KST-ML002MV1-60L 6700FM0094A X X 4GANG TURKEY I ADI fM/M^/lw 50uS 75KHz 750hm KST-ML004MV1-60L 6700FM0095A 0 X 4GANG/CE EUlADl FM/Mff 50uS AOKHz 750hm KST-Ml10AMV1-B0L 6700FM009BA X X 3GANG JAPAN 1 AX 1 fM/Mk 75uS AOKHz 750hm KST-ML005MV0-61L 6700FM0097A X X A GANG CANARRYlAD 1 FM/Mff 50uS 75KHz 750hm KST-Ml004Mv1-60L 6700FM0098A X X A GANG KOREA I AX 1 fM/Мц 75uS 75KHz 750hm KST-ML00JMV0-61L B700FM0099A 5WS01 A 5 BW <4> B ftG-WAIICI * 10 AUDIO MICOM XH —CW6AA 2004. OB. 15 385AR1U7A2A A | В | C | D | Ё | F | G | H | i | j | К | L | M | N | О | P | Q | R | S | T 3-97 3-98
4. DIGITAL AMP CIRCUIT DIAGRAM (DVD & AMP)_200W 11 8 6 L712 33uH R725 4.7K 1/6W " । ^C734 4741M)/63V WV-------------- + C745 Ф 330u R719 4-7K 1/6W С72Б R720 103(2012) 1.512012) —II— C791 102(20121 "—VW----------- R729 4.7K 1/6W C736 R730 103(2012) - 1-5(2012) R739 4-7K 1/6W С74Б R740 103(20121 1.5(2012) C792 102(2012) C793 102(2012) 102(2012) 102(2012) —a WOOFER CHASSIS-GO XH-CW246 AUDIO MICOM 2004.07. 05 3854R14263A A | В | C | D | Ё | F | G | H | i | j | К | L | M | N | О | P | Q | R | S | T 3-99 3-100
4. DIGITAL AMP CIRCUIT DIAGRAM (DVD & AMP)_400W * AMP POWER OPTION 400^160/100) 500«(90/1501 R719- TSO X 47132161 R7S1. 722- 7ББ- 7Б7 X 12(2012) R792 793 X 0120121 C7S0 X 330PI2012I C722- 723 X 104(2012) 0724. 7ББ X 104lUl IC71Q. 730. 7Б0- 770 STA505-6C STA50B L71J. 722. 73b 742. 7Б2 221H i&H L751 X 1БШ L771. 701 1Б1Н i&H * SPEAKER TERMINAL OPTION LAN TYPE gxnh® type 0^701 - 4,706 UN 4® 1 • одаоэ X nN «701 • 706 TIN tin JKS01 LAN TYPE SPK TERM DIGITAL AMP XH-CW644 2004.06.30 3854P14743A A | В | C | D | Ё | F | G | H | i | j | К | L | M | N | О | P | Q | R | S | T 3-101 3-102
5. PWM & CODEIC CIRCUIT DIAGRAM (DVD & AMP)_200W 12 6 2 PWM & CODEC ХН-СМ24Б 2004.07.30 3854R14264Д A | В | C | D | Ё | F | G | H | i | j | К | L | M | N | О | P | Q 3-103 3-104
5. PWM & CODEIC CIRCUIT DIAGRAM (DVD & AMP)_400W 7 6
чТ(Кя \TlX.L \AUDIO-R \AUDIO-L -СТтиИ-Я -QtiKl -адишрл -4S1AUOIO-L DVO.R OVO.L vrarce-traj----q РЯ70г.И1Т ------aPS97D2.raN —О PS9702-CLK I497O2.DATA \1гзьс11----Ql23i.C7R. -------OETO-ENA ------OW-EENS Ndaa^ihis-----Quinto NiMfijtoi-----o> 4M6.IN1( \4ЗД$.ГО 45B6.0D --------O4586.DI ^№CLK---------С 4506-CLK --------O45B6.CS sdastRsi------O4606 RST -o OPTICAL. IN \AMCLK \Alrcx \ABCK \AdAta \FROJT_ \FEAB \&Й_ \CH-UIX \OABCK XDALRCK -Е» AMQ.K -4^ ALRCK -Q> AKK -B. AoATA -O FRONT -O Rear -О С/И -O ON-Wix -^=il ПАШУ -OOALRCK -OHG.9Y -^3ffG_BvA -O|feg.3- 3vA -€IceNO -<Oagno PWM & CODEC XH —CW644 2004-08-16 3854P1474ИД J | К | L | M | N | О | P | Q | R | S | T 3-105 3-106
6. INTERFACE CIRCUIT DIAGRAM (DVD & AMP)_200W PWM & CODEC AUDIO MICOM MPEG & VIDEO DIGITAL AMP AUDIO MICOM PWM & CODEC MPEG & VIDEO SERVO 2 INTERFACE XH —CW2R6 2004.07.02 За54П142Б5Д A | В | C | D | Ё | F | G | H | i | j | К | L | M | N | О | P | Q | R | S | T 3-107 3-108
6. INTERFACE CIRCUIT DIAGRAM (DVD & AMP)_400W 2 PWM & CODEC AUDIO MICOM MPEG & VIDEO MPEG & VIDEO SERVO DIGITAL AMP AUDIO MICOM PWM & CODEC INTERFACE XH —CW6RR 2004. OB. 1Б 3Q54R1A7A5A A | В | C | D | Ё | F | G | H | i | j | К | L | M | N | О | P | Q | R | S | T 3-109 3-110
• CIRCUIT VOLTAGE CHART(200W) \MODE PIN NO\ STOP PLAY \MODE PIN NO\ STOP PLAY \MODE PIN NO\ STOP PLAY IC1 01 (AUDIO. MICOM, LC875700B) 55 2.52 2.52 6 2.29 2.29 1 5.13 5.13 56 0.00 0.00 7 0.48 0.48 2 0.00 0.00 57 2.44 2.50 8 0.00 0.00 3 5.00 5.00 58 2.22 2.21 9 0.00 0.00 4 0.00 0.00 59 4.94 4.94 10 3.18 3.18 5 0.00 0.00 60 2.54 2.57 11 0.00 0.00 6 5.17 5.17 61 2.51 2.62 12 0.00 0.00 7 3.08 2.78 62 0.00 0.00 13 2.31 2.31 8 3.05 2.97 63 4.94 4.94 14 0.00 0.00 9 4.95 4.95 64 5.12 5.12 15 0.00 0.00 10 0.00 0.00 IC103 (RESET IC, KIA7031) 16 0.00 0.00 11 4.95 4.95 1 3.79 3.79 17 0.00 0.00 12 0.00 0.00 2 0.00 0.00 18 0.00 0.00 13 0.00 0.00 3 4.94 4.94 19 1.62 1.62 14 0.00 0.00 IC203 (AUDIO SW, MM1231) 20 1.62 1.62 15 0.00 0.00 1 5.07 5.02 21 0.00 0.00 16 0.00 0.00 2 0.00 0.01 22 3.18 3.18 17 0.00 0.00 3 4.35 4.34 23 1.18 1.18 18 0.00 0.00 4 0.00 0.00 24 0.00 0.00 19 4.94 4.94 5 4.35 4.34 25 0.00 0.00 20 2.50 2.50 6 4.35 4.34 26 1.19 1.19 21 0.00 0.00 7 4.35 4.34 27 0.00 0.00 22 2.54 2.54 8 5.08 5.03 28 0.00 0.00 23 0.00 0.00 9 5.06 5.02 29 3.18 3.18 24 0.00 4.94 10 0.00 0.00 30 1.37 1.37 25 2.54 2.42 11 5.07 5.03 31 1.52 1.52 26 4.94 4.94 12 4.34 4.34 32 1.58 1.58 27 3.27 3.27 13 9.10 9.10 33 0.99 0.99 28 2.22 2.22 14 5.05 5.01 34 2.33 2.33 29 3.27 3.27 15 0.00 0.00 35 0.00 0.00 30 2.22 2.22 16 5.05 5.01 36 1.56 1.56 31 4.54 4.54 IC204 (OP AMP, MC4580) 37 1.56 1.56 32 4.94 4.94 1 4.88 4.88 38 0.00 0.00 33 0.00 4.86 2 4.59 4.59 39 3.18 3.18 34 4.94 4.94 3 4.59 4.59 40 1.56 1.56 35 0.00 0.00 4 0.00 0.00 41 1.56 1.56 36 4.94 4.94 5 4.59 4.59 42 2.32 2.32 37 4.91 4.91 6 4.59 4.59 43 0.00 0.00 38 4.94 4.94 7 4.89 4.89 44 0.00 0.00 39 4.83 4.40 8 9.21 9.21 45 1.56 1.56 40 3.27 2.97 IC205 (OP AMP, NJM4560) 46 1.56 1.56 41 0.00 0.00 1 4.30 4.30 47 3.18 3.18 42 1.72 0.37 2 4.30 4.30 48 1.56 1.56 43 0.00 0.00 3 4.30 4.30 49 1.56 1.56 44 2.51 0.32 4 0.00 0.00 50 0.00 0.00 45 2.51 0.34 5 4.30 4.30 51 1.55 1.55 46 4.93 4.93 6 4.30 4.30 52 1.54 1.54 47 2.53 0.41 7 4.30 4.30 53 0.00 0.00 48 2.48 0.40 8 0.00 0.00 54 1.55 1.55 49 4.93 4.93 IC301 (PWMIC, PS9818) 55 1.55 1.55 50 2.50 2.43 1 0.00 0.00 56 3.18 3.18 51 4.93 4.93 2 0.00 0.00 57 0.00 0.00 52 0.00 0.00 3 2.31 2.31 58 1.54 1.54 53 4.91 4.91 4 4.98 4.98 59 1.54 1.54 54 2.56 2.56 5 3.18 3.18 60 0.00 0.00 \MODE PIN NO\ STOP PLAY 61 1.54 1.54 62 1.54 1.54 63 0.00 0.00 64 0.00 0.00 65 3.18 3.18 66 2.32 2.32 67 1.54 1.54 68 1.54 1.54 69 0.00 0.00 70 1.52 1.52 71 1.52 1.52 72 3.18 3.18 73 0.00 0.00 74 1.52 1.52 75 1.52 1.52 76 3.14 3.14 77 3.18 3.18 78 2.87 2.87 79 4.16 4.16 80 2.34 2.34 81 0.00 0.00 82 3.19 3.19 83 3.19 3.19 84 0.00 0.00 85 0.00 0.00 86 1.60 1.60 87 3.19 3.19 88 1.54 1.54 89 1.38 1.38 90 0.00 0.00 91 2.33 2.33 92 0.00 0.00 93 1.28 1.28 94 3.19 3.19 95 0.00 0.00 96 4.93 4.93 97 0.07 0.07 98 0.06 0.06 99 0.12 0.12 100 0.20 0.20 IC402 (MD DRIVE, IP4504A) 1 1.37 1.37 2 2.65 2.65 3 2.64 2.64 4 2.65 2.65 5 2.72 2.72 6 2.69 2.69 7 2.67 2.67 8 0.00 0.00 9 1.35 1.35 10 3.58 3.58 11 0.00 0.00 12 0.00 0.00 13 3.94 3.94 14 3.94 3.94 \MODE PIN NO\ STOP PLAY 15 2.47 2.47 16 5.46 5.46 17 3.72 3.72 18 4.20 4.20 19 8.00 8.00 20 1.37 1.37 21 1.81 1.81 22 1.37 1.37 23 3.23 3.23 24 5.20 5.20 25 2.54 2.54 26 2.73 2.73 27 2.62 2.62 28 2.65 2.65 IC501 (MPEG, MTK1389) 1 0 0 2 1.67 1.67 3 1.67 1.67 4 1.67 1.67 5 1.67 1.67 6 1.67 1.67 7 1.67 1.67 8 1.99 1.99 9 2.0 2.0 10 2.0 2.0 11 2.0 2.0 12 1.40 1.40 13 1.47 1.41 14 1.47 1.47 15 1.44 1.44 16 1.53 1.53 17 1.54 1.43 18 1.96 2.10 19 1.96 2.06 20 0.00 0.18 21 1.05 22 3.24 2.34 23 3.24 3.21 24 3.24 3.22 25 1.51 1.55 26 0.71 1.93 27 0.00 0 28 2.70 2.71 29 1.96 1.96 30 1.37 1.37 31 1.40 1.32 32 1.27 1.33 33 1.27 1.33 34 2.96 2.80 35 3.24 2.78 36 3.03 2.34 37 1.37 2.04 38 1.37 1.33 39 0.00 0 40 1.37 1.37 \MODE PIN NO\ STOP PLAY 41 1.37 1.37 42 1.37 1.4 43 0.00 0 44 1.57 1.57 45 1.57 1.57 46 3.28 3.28 47 2.96 2.84 48 3.28 3.28 49 0.00 0.00 50 3.26 3.24 51 0.00 0.00 52 1.80 1.80 53 1.97 2.12 54 2.00 1.89 55 1.92 1.76 56 2.14 1.45 57 2.02 1.72 58 2.04 2.23 59 1.39 1.50 60 1.12 0.02 61 0.00 0.00 62 0.00 0.00 63 1.89 1.96 64 0.00 0.00 65 3.16 3.15 66 3.28 3.27 67 1.35 0.27 68 1.41 0.62 69 1.14 0.65 70 2.59 3.00 71 0.33 1.30 72 2.19 1.80 73 3.28 3.27 74 1.72 1.71 75 1.99 2.51 76 0.00 0.00 77 0.00 0.00 78 2.00 2.08 79 0.00 0.00 80 3.27 3.27 81 1.27 1.53 82 1.58 1.52 83 0.86 1.23 84 0.69 0.96 85 0.00 0.00 86 1.49 1.30 87 1.69 1.68 88 1.40 1.32 89 0.00 0.00 90 1.17 1.17 91 1.43 1.34 92 0.31 0.31 93 2.05 1.88 94 0.00 0.00 95 3.15 2.61 \MODE PIN NO\ STOP PLAY 96 3.25 3.22 97 1.80 1.80 98 2.51 2.51 99 2.51 2.51 100 3.25 3.25 101 3.25 3.25 102 3.27 3.27 103 3.27 3.27 104 2.58 2.50 105 1.30 1.30 106 2.51 2.51 107 3.27 3.27 108 3.27 3.27 109 0.00 0.00 110 5.18 5.18 111 3.35 2.52 112 2.60 2.60 113 2.40 1.93 114 0.00 0.02 115 0.84 1.00 116 0.00 0.00 117 0.68 1.25 118 0.99 1.07 119 0.00 0.00 120 0.93 1.82 121 1.32 2.35 122 1.80 1.80 123 1.35 1.14 124 0.99 1.13 125 1.13 1.27 126 0.68 1.33 127 3.27 3.27 128 1.46 1.30 129 1.25 1.40 130 1.00 1.30 131 1.34 1.20 132 0.80 0.90 133 0.83 0.95 134 0.00 0.00 135 1.00 1.00 136 3.29 3.28 137 2.39 2.00 138 3.19 3.10 139 2.93 2.70 140 3.12 3.10 141 3.27 3.27 142 2.57 2.57 143 1.54 1.54 144 0.00 0.00 145 1.60 1.60 146 0.06 0.06 147 0.60 0.60 148 0.00 0.00 149 2.36 1.95 150 2.24 2.00 \MODE PIN NO\ STOP PLAY 151 1.42 1.46 152 1.80 1.80 153 0.60 0.37 154 1.48 1.48 155 3.27 3.27 156 1.66 1.66 157 1.23 1.70 158 0.00 0.00 159 0.07 0.00 160 0.05 0.00 161 0.00 0.00 162 1.24 1.43 163 0.00 0.00 164 1.38 1.45 165 1.55 1.59 166 1.43 1.43 167 3.27 3.27 168 3.27 3.27 169 0.77 0.77 170 0.00 0.00 171 2.75 2.90 172 2.75 2.90 173 1.80 1.80 174 3.27 3.27 175 0.00 0.00 176 2.90 2.90 177 3.27 3.27 178 0.00 0.00 179 2.89 2.89 180 0.00 0.00 181 0.00 0.00 182 3.28 3.28 183 0.00 0.00 184 0.00 0.00 185 0.00 0.00 186 0.00 0.00 187 0.00 0.00 188 0.00 0.00 189 3.27 3.27 190 1.23 1.23 191 1.23 1.23 192 2.30 2.30 193 0.00 0.00 194 0.48 0.48 195 3.28 3.28 196 0.69 0.69 197 0.00 0.00 198 2.90 2.90 199 3.27 3.27 200 0.50 0.50 201 0.00 0.00 202 0.70 0.71 203 0.62 0.69 204 3.28 3.28 205 2.90 2.90 \MODE PIN NO\ STOP PLAY 206 3.90 4.20 207 2.90 2.90 208 1.48 1.48 209 1.30 1.30 210 1.64 1.64 211 1.58 1.58 212 3.28 3.28 213 1.63 1.63 214 1.63 1.63 215 1.63 1.63 216 0.00 0.00 217 0.00 1.21 218 0.00 1.15 219 0.00 1.20 220 0.00 0.07 221 1.82 1.82 222 0.00 1.20 223 0.00 0.00 224 0.00 0.00 225 1.64 1.64 226 0.00 0.00 227 1.82 1.82 228 0.67 0.67 229 0.83 0.84 230 1.40 1.40 231 1.41 1.41 232 0.00 0.00 233 0.03 0.00 234 3.24 3.24 235 1.81 1.81 236 1.52 1.66 237 1.76 1.66 238 1.56 1.56 239 3.24 3.24 240 1.36 1.36 241 0.00 0.00 242 1.68 1.68 243 1.11 1.11 244 3.24 3.24 245 1.59 1.59 246 1.37 1.37 247 1.51 1.51 248 1.90 1.90 249 0.00 0.00 250 1.39 1.39 251 1.46 1.46 252 1.52 1.52 253 1.47 1.47 254 1.26 1.26 255 0.90 0.90 256 3.24 3.24 IC505 (EEPROM) 1 0.00 0.00 2 0.00 0.00 3 0.00 0.00 \MODE PIN NO\ STOP PLAY 4 0.00 0.00 5 3.27 3.27 6 3.27 3.27 7 0.00 0.00 8 3.27 3.27 IC506 (67MB DRAM) 1 3.26 3.26 2 1.08 1.48 3 3.27 3.27 4 1.01 1.61 5 1.02 1.60 6 0.00 0.00 7 1.33 1.40 8 0.91 1.02 9 3.26 3.26 10 0.98 0.80 11 0.69 0.73 12 0.00 0.00 13 0.82 0.80 14 3.26 3.26 15 2.39 2.38 16 3.19 3.22 17 2.93 2.95 18 3.12 3.17 19 2.78 2.90 20 1.37 2.87 21 1.64 0.96 22 0.07 0.06 23 0.39 0.61 24 2.35 2.04 25 2.35 2.05 26 1.44 1.46 27 3.27 3.26 28 0.00 0.00 29 0.99 1.40 30 1.46 0.60 31 1.63 1.47 32 1.13 1.42 33 0.02 0.00 34 0.03 0.00 35 0.00 0.00 36 0.07 0.00 37 0.67 0.00 38 1.06 1.68 39 2.73 1.91 40 0.10 0.00 41 0.00 0.00 42 1.40 1.09 43 3.26 3.26 44 1.48 0.94 45 1.44 0.80 46 0.00 0.00 47 1.51 1.34 48 1.50 1.07 49 3.27 3.26 3-111 3-112
\MODE PIN N0\ STOP PLAY 50 1.71 1.10 51 2.27 1.26 52 0.00 0.00 53 0.11 1.05 54 0.00 0.00 IC507 (SW, MN1623) 1 5.18 5.18 2 2.46 2.46 3 5.19 5.19 4 1.31 1.31 5 0.00 0.00 6 1.55 1.55 7 0.00 0.00 8 2.51 2.51 9 0.00 0.00 10 1.55 1.55 11 0.00 0.00 12 2.46 2.46 13 5.19 5.19 14 2.46 2.46 15 0.00 0.00 16 2.52 2.52 17 0.00 0.00 18 2.52 2.52 19 0.00 0.00 20 2.09 2.09 21 2.06 2.06 22 0.00 0.00 23 2.00 2.00 24 0.00 0.00 25 0.00 0.00 26 2.47 2.47 27 0.00 0.00 28 5.19 5.19 IC5A1 (16MB FLASH) 1 1.31 0.27 2 1.44 0.7 3 1.25 0.7 4 2.62 3 5 0.46 1.2 6 2.1 1.9 7 1.74 1.82 8 1.96 2.52 9 0 0 10 0 0 11 3.27 3.26 12 5.17 5.17 13 3.27 3.27 14 3.27 3.27 15 2.63 2.63 16 0 0 17 1.05 0 18 1.4 1.63 19 2.05 2.25 20 2.04 1.73 \MODE PIN NO\ STOP PLAY 21 0.81 1.54 22 0.8 1.75 23 2.36 1.9 24 2.21 2.12 25 1.98 2.09 26 0 0 27 0 0 28 0 0 29 1.45 1.74 30 1.64 1.14 31 0.47 1.48 32 0.85 1.24 33 0.26 0.88 34 1.06 1.08 35 0.7 0.97 36 1.27 1.00 37 3.27 3.26 38 1.49 1.3 39 1.12 1.1 40 1.64 1.72 41 1.18 1.1 42 1.4 1.3 43 1.04 1.17 44 1.42 1.33 45 2.04 1.88 46 0 0 47 0 0 48 IC730 (AMP, STA505) 1 0.00 0.00 2 17.27 17.27 3 17.27 17.27 4 35.31 35.31 5 0.00 0.00 6 0.00 0.00 7 35.31 35.31 8 17.29 17.29 9 17.29 17.29 10 17.27 17.27 11 17.27 17.27 12 35.31 35.31 13 0.31 0.31 14 0.33 0.33 15 35.31 35.31 16 35.31 35.31 17 35.31 35.31 18 0.00 0.43 19 0.00 0.00 20 0.02 0.00 21 4.98 4.98 22 4.98 4.98 23 3.27 3.27 24 0.00 0.00 25 2.27 2.27 26 2.27 2.27 \MODE PIN NO\ STOP PLAY 27 2.27 2.27 28 3.27 3.27 29 0.30 0.30 30 1.55 1.55 31 1.55 1.55 32 1.55 1.55 33 30.11 30.11 34 30.11 30.11 35 35.31 35.31 36 35.31 35.31 IC750 (AMP, STA505) 1 0.00 0.00 2 17.27 17.27 3 17.27 17.27 4 35.31 35.31 5 0.00 0.00 6 0.00 0.00 7 35.31 35.31 8 17.29 17.29 9 17.29 17.29 10 17.27 17.27 11 17.27 17.27 12 35.31 35.31 13 0.31 0.31 14 0.33 0.33 15 35.31 35.31 16 35.31 35.31 17 35.31 35.31 18 0.00 0.43 19 0.00 0.00 20 0.02 0.00 21 4.98 4.98 22 4.98 4.98 23 3.27 3.27 24 0.00 0.00 25 2.27 2.27 26 2.27 2.27 27 2.27 2.27 28 3.27 3.27 29 0.30 0.30 30 1.55 1.55 31 1.55 1.55 32 1.55 1.55 33 30.11 30.11 34 30.11 30.11 35 35.31 35.31 36 35.31 35.31 IC6V1 (REGULATOR, LD1117A) 1 0.00 0.00 2 1.80 1.80 3 3.30 3.30 3-113
3-114
• CIRCUIT VOLTAGE CHART(400W) \MODE PIN NO\ STOP PLAY IC1 01 (AUDIO. MICOM, LC875700B) 1 5.13 5.13 2 0.00 0.00 3 5.00 5.00 4 0.00 0.00 5 0.00 0.00 6 5.17 5.17 7 3.08 2.78 8 3.05 2.97 9 4.95 4.95 10 0.00 0.00 11 4.95 4.95 12 0.00 0.00 13 0.00 0.00 14 0.00 0.00 15 0.00 0.00 16 0.00 0.00 17 0.00 0.00 18 0.00 0.00 19 4.94 4.94 20 2.50 2.50 21 0.00 0.00 22 2.54 2.54 23 0.00 0.00 24 0.00 4.94 25 2.54 2.42 26 4.94 4.94 27 3.27 3.27 28 2.22 2.22 29 3.27 3.27 30 2.22 2.22 31 4.54 4.54 32 4.94 4.94 33 0.00 4.86 34 4.94 4.94 35 0.00 0.00 36 4.94 4.94 37 4.91 4.91 38 4.94 4.94 39 4.83 4.40 40 3.27 2.97 41 0.00 0.00 42 1.72 0.37 43 0.00 0.00 44 2.51 0.32 45 2.51 0.34 46 4.93 4.93 47 2.53 0.41 48 2.48 0.40 49 4.93 4.93 50 2.50 2.43 51 4.93 4.93 52 0.00 0.00 53 4.91 4.91 54 2.56 2.56 \MODE PIN NO\ STOP PLAY 55 2.52 2.52 56 0.00 0.00 57 2.44 2.50 58 2.22 2.21 59 4.94 4.94 60 2.54 2.57 61 2.51 2.62 62 0.00 0.00 63 4.94 4.94 64 5.12 5.12 IC103 (RESET IC, KIA7031) 1 3.79 3.79 2 0.00 0.00 3 4.94 4.94 IC202 (CODEC, AK4586VQ) 1 2.77 2.71 2 1.64 1.64 3 4.94 4.86 4 0.00 0.00 5 3.27 3.27 6 0.00 0.00 7 1.46 1.47 8 0.00 1.63 9 0.00 1.60 10 0.00 1.21 11 2.30 2.41 12 0.00 0.86 13 0.00 0.61 14 0.00 0.00 15 0.00 0.00 16 1.40 0.75 17 0.00 0.00 18 0.00 0.00 19 4.94 4.93 20 0.00 0.00 21 0.00 0.00 22 4.95 4.94 23 4.95 4.94 24 2.47 2.45 25 0.00 0.00 26 2.47 2.41 27 2.49 2.40 28 2.50 2.46 29 2.50 2.46 30 2.50 2.46 31 2.50 2.46 32 2.70 2.46 33 3.16 2.46 34 4.95 4.91 35 0.00 1.19 36 0.00 0.00 37 0.00 2.42 38 0.00 0.00 39 0.00 2.42 40 0.00 0.00 \MODE PIN NO\ STOP PLAY 41 0.00 2.42 42 0.00 0.00 43 0.14 0.14 44 4.94 4.94 IC203 (AUDIO SW, MM1231) 1 5.07 5.02 2 0.00 0.01 3 4.35 4.34 4 0.00 0.00 5 4.35 4.34 6 4.35 4.34 7 4.35 4.34 8 5.08 5.03 9 5.06 5.02 10 0.00 0.00 11 5.07 5.03 12 4.34 4.34 13 9.10 9.10 14 5.05 5.01 15 0.00 0.00 16 5.05 5.01 IC204 (OP AMP, MC4580) 1 4.88 4.88 2 4.59 4.59 3 4.59 4.59 4 0.00 0.00 5 4.59 4.59 6 4.59 4.59 7 4.89 4.89 8 9.21 9.21 IC205 (OP AMP, NJM4560) 1 4.30 4.30 2 4.30 4.30 3 4.30 4.30 4 0.00 0.00 5 4.30 4.30 6 4.30 4.30 7 4.30 4.30 8 0.00 0.00 IC301 (PWM IC, PS9818) 1 0.00 0.00 2 0.00 0.00 3 2.43 2.43 4 4.94 4.94 5 3.28 3.28 6 2.41 2.41 7 1.08 1.08 8 0.00 0.00 9 0.00 0.00 10 3.28 3.28 11 0.00 0.00 12 0.00 0.00 13 2.43 2.43 14 0.00 0.00 15 0.00 0.00 \MODE PIN NO\ STOP PLAY 16 0.00 0.00 17 0.00 0.00 18 0.00 0.00 19 1.62 1.62 20 1.61 1.61 21 0.00 0.00 22 3.28 3.28 23 0.00 1.20 24 0.00 0.00 25 0.00 0.59 26 0.00 1.20 27 0.00 0.00 28 0.00 0.00 29 3.28 3.28 30 1.50 1.50 31 1.59 1.59 32 1.62 1.62 33 0.06 0.06 34 2.44 2.44 35 0.00 0.00 36 1.60 1.60 37 1.60 1.60 38 0.00 0.00 39 3.28 3.28 40 1.61 1.61 41 1.61 1.61 42 2.44 2.44 43 0.00 0.00 44 0.00 0.00 45 0.00 0.00 46 0.00 0.00 47 3.28 3.28 48 0.00 0.00 49 0.00 0.00 50 0.00 0.00 51 1.60 1.60 52 1.60 1.60 53 0.00 0.00 54 1.60 1.60 55 3.28 3.28 56 0.00 0.00 57 0.00 0.00 58 1.60 1.60 59 1.60 1.60 60 0.00 0.00 61 1.60 1.60 62 1.60 1.60 63 0.00 0.00 64 0.00 0.00 65 3.28 3.28 66 2.42 2.42 67 1.60 1.60 68 1.60 1.60 69 0.00 0.00 70 1.60 1.60 \MODE PIN NO\ STOP PLAY 71 1.60 1.60 72 3.28 3.28 73 0.00 0.00 74 1.60 1.60 75 1.60 1.60 76 3.24 3.24 77 3.28 3.28 78 2.95 2.95 79 4.33 4.33 80 2.42 2.42 81 0.00 0.00 82 3.27 3.27 83 3.27 3.27 84 0.00 0.00 85 0.00 0.00 86 1.64 1.64 87 3.27 3.27 88 1.61 1.61 89 1.55 1.55 90 1.21 1.21 91 2.43 2.43 92 0.00 0.00 93 1.48 1.48 94 3.28 3.28 95 0.00 0.00 96 4.89 4.89 97 0.00 0.00 98 0.00 0.00 99 0.00 0.00 100 0.00 0.00 IC402 (MD DRIVE, IP4504A) 1 1.37 1.37 2 2.65 2.65 3 2.64 2.64 4 2.65 2.65 5 2.72 2.72 6 2.69 2.69 7 2.67 2.67 8 0.00 0.00 9 1.35 1.35 10 3.58 3.58 11 0.00 0.00 12 0.00 0.00 13 3.94 3.94 14 3.94 3.94 15 2.47 2.47 16 5.46 5.46 17 3.72 3.72 18 4.20 4.20 19 8.00 8.00 20 1.37 1.37 21 1.81 1.81 22 1.37 1.37 23 3.23 3.23 24 5.20 5.20 \MODE PIN NO\ STOP PLAY 25 2.54 2.54 26 2.73 2.73 27 2.62 2.62 28 2.65 2.65 IC501 (MPEG, MTK1389) 1 0 0 2 1.67 1.67 3 1.67 1.67 4 1.67 1.67 5 1.67 1.67 6 1.67 1.67 7 1.67 1.67 8 1.99 1.99 9 2.0 2.0 10 2.0 2.0 11 2.0 2.0 12 1.40 1.40 13 1.47 1.41 14 1.47 1.47 15 1.44 1.44 16 1.53 1.53 17 1.54 1.43 18 1.96 2.10 19 1.96 2.06 20 0.00 0.18 21 1.05 22 3.24 2.34 23 3.24 3.21 24 3.24 3.22 25 1.51 1.55 26 0.71 1.93 27 0.00 0 28 2.70 2.71 29 1.96 1.96 30 1.37 1.37 31 1.40 1.32 32 1.27 1.33 33 1.27 1.33 34 2.96 2.80 35 3.24 2.78 36 3.03 2.34 37 1.37 2.04 38 1.37 1.33 39 0.00 0 40 1.37 1.37 41 1.37 1.37 42 1.37 1.4 43 0.00 0 44 1.57 1.57 45 1.57 1.57 46 3.28 3.28 47 2.96 2.84 48 3.28 3.28 49 0.00 0.00 50 3.26 3.24 \MODE PIN NO\ STOP PLAY 51 0.00 0.00 52 1.80 1.80 53 1.97 2.12 54 2.00 1.89 55 1.92 1.76 56 2.14 1.45 57 2.02 1.72 58 2.04 2.23 59 1.39 1.50 60 1.12 0.02 61 0.00 0.00 62 0.00 0.00 63 1.89 1.96 64 0.00 0.00 65 3.16 3.15 66 3.28 3.27 67 1.35 0.27 68 1.41 0.62 69 1.14 0.65 70 2.59 3.00 71 0.33 1.30 72 2.19 1.80 73 3.28 3.27 74 1.72 1.71 75 1.99 2.51 76 0.00 0.00 77 0.00 0.00 78 2.00 2.08 79 0.00 0.00 80 3.27 3.27 81 1.27 1.53 82 1.58 1.52 83 0.86 1.23 84 0.69 0.96 85 0.00 0.00 86 1.49 1.30 87 1.69 1.68 88 1.40 1.32 89 0.00 0.00 90 1.17 1.17 91 1.43 1.34 92 0.31 0.31 93 2.05 1.88 94 0.00 0.00 95 3.15 2.61 96 3.25 3.22 97 1.80 1.80 98 2.51 2.51 99 2.51 2.51 100 3.25 3.25 101 3.25 3.25 102 3.27 3.27 103 3.27 3.27 104 2.58 2.50 105 1.30 1.30 \MODE PIN NO\ STOP PLAY 106 2.51 2.51 107 3.27 3.27 108 3.27 3.27 109 0.00 0.00 110 5.18 5.18 111 3.35 2.52 112 2.60 2.60 113 2.40 1.93 114 0.00 0.02 115 0.84 1.00 116 0.00 0.00 117 0.68 1.25 118 0.99 1 .07 119 0.00 0.00 120 0.93 1.82 121 1.32 2.35 122 1.80 1.80 123 1.35 1.14 124 0.99 1.13 125 1.13 1.27 126 0.68 1.33 127 3.27 3.27 128 1.46 1.30 129 1.25 1.40 130 1.00 1.30 131 1.34 1.20 132 0.80 0.90 133 0.83 0.95 134 0.00 0.00 135 1.00 1.00 136 3.29 3.28 137 2.39 2.00 138 3.19 3.10 139 2.93 2.70 140 3.12 3.10 141 3.27 3.27 142 2.57 2.57 143 1.54 1.54 144 0.00 0.00 145 1.60 1.60 146 0.06 0.06 147 0.60 0.60 148 0.00 0.00 149 2.36 1.95 150 2.24 2.00 151 1.42 1.46 152 1.80 1.80 153 0.60 0.37 154 1.48 1.48 155 3.27 3.27 156 1.66 1.66 157 1.23 1 .70 158 0.00 0.00 159 0.07 0.00 160 0.05 0.00 \MODE PIN NO\ STOP PLAY 161 0.00 0.00 162 1.24 1.43 163 0.00 0.00 164 1.38 1.45 165 1.55 1.59 166 1.43 1.43 167 3.27 3.27 168 3.27 3.27 169 0.77 0.77 170 0.00 0.00 171 2.75 2.90 172 2.75 2.90 173 1.80 1.80 174 3.27 3.27 175 0.00 0.00 176 2.90 2.90 177 3.27 3.27 178 0.00 0.00 179 2.89 2.89 180 0.00 0.00 181 0.00 0.00 182 3.28 3.28 183 0.00 0.00 184 0.00 0.00 185 0.00 0.00 186 0.00 0.00 187 0.00 0.00 188 0.00 0.00 189 3.27 3.27 190 1.23 1.23 191 1.23 1.23 192 2.30 2.30 193 0.00 0.00 194 0.48 0.48 195 3.28 3.28 196 0.69 0.69 197 0.00 0.00 198 2.90 2.90 199 3.27 3.27 200 0.50 0.50 201 0.00 0.00 202 0.70 0.71 203 0.62 0.69 204 3.28 3.28 205 2.90 2.90 206 3.90 4.20 207 2.90 2.90 208 1.48 1.48 209 1.30 1.30 210 1.64 1.64 211 1.58 1.58 212 3.28 3.28 213 1.63 1.63 214 1.63 1.63 215 1.63 1.63 \MODE PIN NO\ STOP PLAY 216 0.00 0.00 217 0.00 1.21 218 0.00 1.15 219 0.00 1.20 220 0.00 0.07 221 1.82 1.82 222 0.00 1.20 223 0.00 0.00 224 0.00 0.00 225 1.64 1.64 226 0.00 0.00 227 1.82 1.82 228 0.67 0.67 229 0.83 0.84 230 1.40 1.40 231 1.41 1.41 232 0.00 0.00 233 0.03 0.00 234 3.24 3.24 235 1.81 1.81 236 1.52 1.66 237 1.76 1.66 238 1.56 1.56 239 3.24 3.24 240 1.36 1.36 241 0.00 0.00 242 1.68 1.68 243 1.11 1.11 244 3.24 3.24 245 1.59 1.59 246 1.37 1.37 247 1.51 1.51 248 1.90 1.90 249 0.00 0.00 250 1.39 1.39 251 1.46 1.46 252 1.52 1.52 253 1.47 1.47 254 1.26 1.26 255 0.90 0.90 256 3.24 3.24 IC505 (EEPROM) 1 0.00 0.00 2 0.00 0.00 3 0.00 0.00 4 0.00 0.00 5 3.27 3.27 6 3.27 3.27 7 0.00 0.00 8 3.27 3.27 IC506 (67MB DRAM) 1 3.26 3.26 2 1.08 1.48 3 3.27 3.27 4 1.01 1.61 3-115 3-116
\MODE PIN N0\ STOP PLAY 5 1.02 1.60 6 0.00 0.00 7 1.33 1.40 8 0.91 1.02 9 3.26 3.26 10 0.98 0.80 11 0.69 0.73 12 0.00 0.00 13 0.82 0.80 14 3.26 3.26 15 2.39 2.38 16 3.19 3.22 17 2.93 2.95 18 3.12 3.17 19 2.78 2.90 20 1.37 2.87 21 1.64 0.96 22 0.07 0.06 23 0.39 0.61 24 2.35 2.04 25 2.35 2.05 26 1.44 1.46 27 3.27 3.26 28 0.00 0.00 29 0.99 1.40 30 1.46 0.60 31 1.63 1.47 32 1.13 1.42 33 0.02 0.00 34 0.03 0.00 35 0.00 0.00 36 0.07 0.00 37 0.67 0.00 38 1.06 1.68 39 2.73 1.91 40 0.10 0.00 41 0.00 0.00 42 1.40 1.09 43 3.26 3.26 44 1.48 0.94 45 1.44 0.80 46 0.00 0.00 47 1.51 1.34 48 1.50 1.07 49 3.27 3.26 50 1.71 1.10 51 2.27 1.26 52 0.00 0.00 53 0.11 1.05 54 0.00 0.00 IC507 (SW, MN1623) 1 5.18 5.18 2 2.46 2.46 3 5.19 5.19 4 1.31 1.31 \MODE PIN NO\ STOP PLAY 5 0.00 0.00 6 1.55 1.55 7 0.00 0.00 8 2.51 2.51 9 0.00 0.00 10 1.55 1.55 11 0.00 0.00 12 2.46 2.46 13 5.19 5.19 14 2.46 2.46 15 0.00 0.00 16 2.52 2.52 17 0.00 0.00 18 2.52 2.52 19 0.00 0.00 20 2.09 2.09 21 2.06 2.06 22 0.00 0.00 23 2.00 2.00 24 0.00 0.00 25 0.00 0.00 26 2.47 2.47 27 0.00 0.00 28 5.19 5.19 IC5A1 (16MB FLASH) 1 1.31 0.27 2 1.44 0.7 3 1.25 0.7 4 2.62 3 5 0.46 1.2 6 2.1 1.9 7 1.74 1.82 8 1.96 2.52 9 0 0 10 0 0 11 3.27 3.26 12 5.17 5.17 13 3.27 3.27 14 3.27 3.27 15 2.63 2.63 16 0 0 17 1.05 0 18 1.4 1.63 19 2.05 2.25 20 2.04 1.73 21 0.81 1.54 22 0.8 1.75 23 2.36 1.9 24 2.21 2.12 25 1.98 2.09 26 0 0 27 0 0 28 0 0 29 1.45 1.74 30 1.64 1.14 \MODE PIN NO\ STOP PLAY 31 0.47 1.48 32 0.85 1.24 33 0.26 0.88 34 1.06 1.08 35 0.7 0.97 36 1.27 1.00 37 3.27 3.26 38 1.49 1.3 39 1.12 1.1 40 1.64 1.72 41 1.18 1.1 42 1.4 1.3 43 1.04 1.17 44 1.42 1.33 45 2.04 1.88 46 0 0 47 0 0 48 IC710 (AMP, STA508) 1 0.00 0.00 2 15.60 15.60 3 15.60 15.60 4 31.59 31.59 5 0.00 0.00 6 0.00 0.00 7 31.59 31.59 8 15.62 15.62 9 15.62 15.62 10 15.62 15.62 11 15.62 15.62 12 31.59 31.59 13 0.00 0.00 14 0.00 0.00 15 31.59 31.59 16 15.61 15.61 17 15.61 15.61 18 NC NC 19 0.00 0.00 20 0.02 0.02 21 5.02 5.02 22 5.02 5.02 23 3.24 3.24 24 0.00 0.00 25 3.15 3.15 26 3.15 3.15 27 3.15 3.15 28 3.24 3.24 29 1.58 1.58 30 1.58 1.58 31 1.58 1.58 32 1.58 1.58 33 26.30 26.30 34 26.30 26.30 35 31.58 31.58 36 31.58 31.58 \MODE PIN NO\ STOP PLAY IC730 (AMP, STA508) 1 0.00 0.00 2 15.60 15.60 3 15.60 15.60 4 31.59 31.59 5 0.00 0.00 6 0.00 0.00 7 31.59 31.59 8 15.62 15.62 9 15.62 15.62 10 15.62 15.62 11 15.62 15.62 12 31.59 31.59 13 0.00 0.00 14 0.00 0.00 15 31.59 31.59 16 15.61 15.61 17 15.61 15.61 18 NC NC 19 0.00 0.00 20 0.02 0.02 21 5.02 5.02 22 5.02 5.02 23 3.24 3.24 24 0.00 0.00 25 3.15 3.15 26 3.15 3.15 27 3.15 3.15 28 3.24 3.24 29 1.58 1.58 30 1.58 1.58 31 1.58 1.58 32 1.58 1.58 33 26.30 26.30 34 26.30 26.30 35 31.58 31.58 36 31.58 31.58 IC750 (AMP, STA508) 1 0.00 0.00 2 15.60 15.60 3 15.60 15.60 4 31.59 31.59 5 0.00 0.00 6 0.00 0.00 7 31.59 31.59 8 15.62 15.62 9 15.62 15.62 10 15.62 15.62 11 15.62 15.62 12 31.59 31.59 13 0.00 0.00 14 0.00 0.00 15 31.59 31.59 16 15.61 15.61 17 15.61 15.61 \MODE PIN NO\ STOP PLAY 18 NC NC 19 0.00 0.00 20 0.02 0.02 21 5.02 5.02 22 5.02 5.02 23 3.24 3.24 24 0.00 0.00 25 3.15 3.15 26 3.15 3.15 27 3.15 3.15 28 3.24 3.24 29 1.58 1.58 30 1.58 1.58 31 1.58 1.58 32 1.58 1.58 33 26.30 26.30 34 26.30 26.30 35 31.58 31.58 36 31.58 31.58 IC770 (AMP, STA508) 1 0.00 0.00 2 15.60 15.60 3 15.60 15.60 4 31.59 31.59 5 0.00 0.00 6 0.00 0.00 7 31.59 31.59 8 15.62 15.62 9 15.62 15.62 10 15.62 15.62 11 15.62 15.62 12 31.59 31.59 13 0.00 0.00 14 0.00 0.00 15 31.59 31.59 16 15.61 15.61 17 15.61 15.61 18 NC NC 19 0.00 0.00 20 0.02 0.02 21 5.02 5.02 22 5.02 5.02 23 3.24 3.24 24 0.00 0.00 25 3.15 3.15 26 3.15 3.15 27 3.15 3.15 28 3.24 3.24 29 1.58 1.58 30 1.58 1.58 31 1.58 1.58 32 1.58 1.58 33 26.30 26.30 34 26.30 26.30 35 31.58 31.58 \MODE PIN NO\ STOP PLAY 36 31.58 31.58 IC6V1 (REGULATOR, LD1117A) 1 0.00 0.00 2 1.80 1.80 3 3.30 3.30 3-117 3-118
PRINTED CIRCUIT DIAGRAMS 1. DVD & AMP P.C.BOARD_200W 7 6 5 4 3 2 1 LOCATION GUIDE C10I F7 C2I8 13 0322 06 C510 D5 0562 5 0507 02 0755 N3 10507 F7 L604 1 R151 П5 R231 37 R328 H6 R440 64 R547 V. R707 J3 R75B N7 C102 7 0219 H3 0323 06 С511 lib С56Э b C5B8 02 0756 NJ 10509 4 L701 3 R152 lib R232 b R329 H R441 G1 R540 2. R7O0 ,12 R759 N3 C103 7 C220 H3 0324 H7 0512 Ub 0564 b C5E1 IIZ 0761 L2 10510 2 L702 2 R153 lib R233 7 R330 17 R442 G4 R549 4 R7D9 J2 R760 N3 C104 / 0221 13 0325 06 C513 lb 0565 b 0601 G2 0762 L2 IC5AI lb L7II b R154 lib R234 7 R331 17 R443 G3 R550 4 R710 .12 R761 N4 C108 *. pyyj H3 0326 b6 C514 lib C567 b 0602 02 0763 N2 1C6VI 2 L7I2 4 R155 lib R235 6 R332 1/ R44Z h3 R551 2 R711 lb R7Q2 N4 C109 0223 13 0327 06 C515 Cb 0568 5 0603 11 0764 N2 10730 C4 L713 4 R156 lib R236 b R351 Hb R445 G4 R553 3 R712 Lb R763 L3 C1I0 b 0224 1,1 0328 b6 0516 hb 0569 b 0604 04 0765 N2 10750 13 L7I4 2 R157 Kb R237 b R352 lb R446 F3 R554 4 R713 1 b R764 L3 C1I9 ГУ/*, (b 0329 b6 СБ17 lb 0570 b 0606 12 0766 NJ J50I J. L7I5 R158 Ih R238 h R353 lb R501 lb R555 2 R714 lb R765 M4 C120 *5 0226 Gb 0330 bf/ C510 Cb 0571 b 06V1 bl 0771 1 3 J 502 b L7I6 3 R163 Kb R239 h R354 Jh R5Q2 I lb R556 1 R715 Mb R766 М3 C12I b 0227 K7 0331 bb C519 Cb 0572 b 0701 J3 0772 M4 JK60I II PO101 4 R164 1 h R240 b R355 Jb R503 Ub R557 1 R716 Nb R767 И4 C122 6 0220 K7 0332 lb C520 05 0573 b 0702 J4 0773 № JK501 '4 PO103 2 R165 lib R241 b R356 Jb R504 lib R550 '2 R717 Nb R760 из C124 6 0229 lb 0333 1/ 0521 C4 0574 b 0703 JJ C774 М3 L10I 6 PDV01 1 R16S II/ R242 h R357 Ih R505 I lb R559 4 R710 Nb R769 из 0125 *5 0230 K7 0334 Ih 0522 04 0575 b 0704 J4 0775 М3 L102 b PDV02 1 R167 lib R243 b R401 G4 R506 Ub R560 4 R719 Nb R770 М3 C126 *. 0231 Jb 0335 Ih C523 C4 C576 h 0705 J4 0777 N4 L103 16 PDV03 1 R168 lib R244 b R402 H4 R507 l)h R5C7 2 R720 Ub RE5ETB L2 C127 b 0232 Kb 0336 Ih 0524 C4 0577 b 0706 KA 0770 N4 L104 7 PNIB2 7 R169 lib R254 4 R403 Gb R508 I lb R5D1 b R721 L4 TP401 64 C126 b 0233 J6 0337 Ih 0525 C4 0578 J. 0707 K4 0760 Uh L20I К PW501 1 R170 (,/ R255 4 R404 Gb R509 lib R5D2 b R722 L4 TP540 lib C129 b i t\t. кь 0338 Ih C526 01 0579 4 0700 КЗ 0781 Ub L202 h 0401 R17I II/ R256 4 R405 G,1 R510 r,b R5E1 1 R723 14 TP542 lib C130 b 0235 J7 0339 lb 0527 IH 0580 3 0709 КЗ C7B2 04 L203 <7 0402 4 R172 Cb R257 4 R406 G3 R511 04 R5E2 1 R724 Lb TP562 Bb C13I lb 0236 КБ 0401 G3 C520 IH 0581 4 0710 02 0703 (B L210 4 0403 b R170 Lb R25B 4 R407 G4 R512 04 R5E3 1 R725 Mb ТР5Б7 u C132 b 0237 Кб 0402 63 0529 IB C5B2 3 0711 J2 0784 (B L21I 4 0404 J. R180 Mb R259 4 R408 64 R513 04 R5E4 2 R726 Nb TP571 04 C133 h 0238 Jb 04 03 H4 C530 IH 0563 J 0712 J3 0790 N1 L212 <7 0405 J. R181 II/ R260 4 R409 G4 R514 04 R5F1 2 R727 Mb TP5B2 E3 C134 ь 0239 .16 0405 F3 0531 IH 0584 J 0713 J2 0791 06 L30I 6 0607 2 R201 lb R261 4 R410 G4 R515 04 R5F2 2 R728 N5 TP5B3 03 C135 b 0240 Kb 04 06 64 0532 bb 0505 4 0714 ,13 0792 Ub L302 h 0608 2 R202 Ih R262 3 R411 64 R516 04 R5F3 2 R729 Nb TP5A7 04 0136 lb 0241 Jb 0407 02 0533 E3 0506 4 0715 J3 0793 04 L303 b 0615 2 R203 lb R263 ГЗ R412 h3 R517 04 R5F4 J R730 Ub TP5AB E4 CUI 7 0242 13 0400 G2 0534 pi 0507 4 0716 КЗ 0794 NJ L304 h R104 7 R204 bb R301 7 R413 G3 R51B 0h R5F5 2 R731 L4 TP5F1 Cb 0142 7 0243 13 0409 w 0535 HZ 0508 b 0717 КЗ 0795 N2 L305 b R105 I R205 Ih R302 6 R414 GZ R519 04 R5F6 2 R732 L4 TP5F2 Lb сиз 7 0250 14 0410 Hl 0536 02 0509 4 0710 K2 0796 Gb L306 lb R1I0 I R206 H R303 1 R415 (>? R520 IB R5F7 2 R733 LA TP5HB 1.2 CU4 7 C251 14 0411 03 0537 02 0590 3 0719 K2 0797 02 L307 h R1I4 7 R207 13 R304 6 R416 G2 R521 113 R5FB '2 R734 LA TUI01 НГ/ C145 7 0252 H4 0412 G2 0538 1)2 0591 b C720 Ml C79B 04 L308 b RII5 1 R208 13 R305 h R417 G4 R523 H2 R5F9 J R735 M4 X101 i;7 C146 5 0253 № 0413 GZ 0539 Ul 0592 b 0721 lb 0799 N4 L40I в R1I8 1 R209 H3 R306 1 R41B (>? R524 04 R5G1 2 R736 №. X201 Gb C147 I/ 0301 lb 0414 H3 0540 E3 0593 1 0722 Lb СВ7Б N4 L402 •J. R1I9 7 R2I0 13 R307 6 R419 G2 R525 F4 R5G2 J R737 M4 X501 E3 C150 1b 0302 Jb 0415 0,3 0541 03 C594 2 0723 Mb CN501 A? L403 14 R120 1 R2I1 13 R30B b R420 H2 R526 F5 R5G3 2 R73B N4 X502 i:i C15I *. 0303 Jb 0416 0J 0542 04 0595 1 0724 Mb D301 bb L404 13 R12I R2I2 H R309 h R421 (>? R527 bb R56Z > R739 Nb 2D40I 02 0152 I/ 0304 Jb 0417 (53 0543 E4 0597 2 0725 Nb D503 12 L405 •J. R123 1 R2I3 13 R3I0 b R422 H2 R526 Bb R5G5 R74 0 04 2D402 02 C201 5 0305 Jb 0410 G3 0544 E4 0598 1 0726 06 D504 12 L406 13 R124 5 R2I4 12 R3I1 b R423 G2 R529 Hh R5G6 2 R741 L3 ZD4 03 02 0202 4 0306 J6 0419 GZ C545 III 0599 2 0731 L4 F604 Ul L50I lb R126 6 R2I5 12 R3I2 b R424 G2 R530 Bb R5G7 3 R742 1 2 ZD404 02 C203 5 0307 Jb 0420 G2 0546 E2 C5A1 4 0732 L4 F605 01 L502 :j R127 b R2I6 H3 R3I3 b R425 G2 R531 A4 R5G8 3 R743 L2 ZD5E1 Bl 0204 4 0300 lb 0421 G3 0547 1)2 C5A2 4 0733 Mb 10101 L503 4 R129 6 R2I7 H3 R3I4 b R426 G2 R532 A4 R5h6 b R744 1 2 ZD5E2 Bl C205 4 0309 lb 0422 G3 0549 lib C5A3 3 0734 №. 10102 E7 L504 5 R130 b R2I8 H3 R3I5 b R427 03 R533 HZ R5h6 b R745 М3 0206 14 C3I0 lb C423 (S3 0550 04 C5A4 4 0735 Nb 10103 H L505 b R132 b R2I9 13 R3I6 b R42B h.l R534 H2 R5H7 3 R746 N7 C207 I4 0311 lb 0424 03 0551 04 C5A5 3 0736 Ob 10104 Lb L507 J R135 b R220 13 R3I7 b R429 h2 R535 112 R553 2 R747 N2 C208 14 0312 15 0500 III 0552 04 C5A6 2 0741 L3 IC202 14 L508 2 R136 h R221 13 R3I0 b R430 G3 R537 H2 R601 b R740 N3 0209 4 C3I3 lb 0501 bb 0553 04 C5A7 .2 C742 L4 10203 ,1b L509 il R137 7 R222 H3 R3I9 b R431 G3 R538 H2 R607 2 R749 N3 C2I0 3 0314 lb 0502 02 0554 E4 C5A8 2 0743 NA 10204 Jb L510 2 R139 7 R223 12 R320 ь R432 G3 R539 E2 R6D8 2 R750 N3 0211 3 0315 06 0503 hb C555 04 C5A9 2 C744 N4 10205 13 L51I .1 R139 7 R224 12 R321 b R433 G3 R540 U2 R6D9 2 R751 1 2 0212 4 0316 Hb 0504 bb 0556 bl C5B1 2 0745 Nb 10206 1/ L512 1 R140 7 R225 1/ R322 h R434 G3 R541 1)2 R651 1 R752 L2 C2I3 3 C3I7 06 0505 bb 0557 Eb C5Q2 2 0746 1)4 10301 lb L513 2 R14I 7 R226 J7 R323 b R435 G3 R542 Ul R652 1 R753 I 1 0214 3 0318 06 0506 hb 0558 04 0503 1 0751 L2 10402 L3 L5U 12 R142 7 R227 ,17 R324 b R436 G3 R543 Ul R701 3 R754 I 1 C2I5 1 0319 06 0507 lib 0559 bb C5B4 2 0752 1 2 10501 114 L515 2 R143 6 R228 J7 R325 b R437 G2 R544 III R7Q2 ,1 R755 М2 0216 3 0320 Lb 0500 lb 0560 hb 0505 2 0753 М3 10505 04 L602 2 R144 h R229 ,1/ R326 b R438 G2 R545 112 R703 3 R756 М2 0217 3 0321 06 0509 hb 0561 E4 0506 2 0754 ИЗ 10506 BJ L603 12 R147 b R230 K7 R327 b R439 G2 R546 02 R704 4 R757 М2 p T”o T”n Г"м ГТ Г“к I j I I Г~Н r~G Г“р ГЁ r~D Г”с Г“в Г~А LOCATION GUIDE Ci 01 E7 0218 13 0322 -6 C510 05 C562 5 0587 02 C755 N3 1C507 E2 L604 R15I D5 R23I R328 -6 R440 G4 R547 02 R707 J3 R758 N2 0102 E7 0219 H3 0323 lb 0511 Ub C563 b 0588 C2 0756 N3 IC509 F4 0701 J3 RI52 D5 R232 । R329 7 R441 G3 R548 U2 R70B J2 R759 N3 0103 C7 0220 H3 0324 Г/ 0512 Ub 0564 b C5E1 H2 0761 L2 1C5I0 C2 0702 J2 RI53 05 R233 K7 R330 7 R442 G4 R549 F4 R709 J2 R760 N3 CIQ4 L7 0221 13 0325 h 0513 Ub C5S5 b 0601 GZ C762 L2 IC5AI Bb 0711 05 RI54 05 R234 7 R33I 7 R443 G3 R550 E4 R710 J2 R76I N4 CIOS Mb C222 Hl C326 Б C514 Ub C567 h (W 0/ С7БЗ М2 [C6VI 02 0712 04 RI55 05 R235 1 5 R332 7 R444 03 R55I 0Z R711 1 5 R762 N4 CI09 Nb 0223 1.1 0327 h 0515 Cb 0568 b Chll.l 11 0764 М2 10730 K4 0713 04 RI56 05 R236 1 R351 6 R2.A5 G4 R553 0.1 R7I2 1 b R763 03 C110 0b 0224 H 0328 h 0516 0b 0569 b Chl>4 04 C765 N2 10750 КЗ 0714 L2 R157 K6 R237 1 R352 b R446 F3 R554 0Z R713 1 5 R764 03 C119 Mb 0225 Gb 0329 h C5I7 lib 0570 b Chllh IZ C766 N3 J501 A4 0715 R158 06 R238 R353 b R501 lib R555 02 R7U 1 b R765 N4 0120 Mb 0226 Gb 0330 I7 0518 Cb 0571 b OhVl 01 0771 L3 J502 Ab 0716 03 R163 K6 R239 R354 6 RbllZ l)h R556 111 R715 Mb R766 N3 0121 Ih 0227 K7 0331 Б 0519 05 0572 b 0701 J3 0772 M4 JK601 01 PDH01 H4 R164 06 R240 R355 b RblH l)h Rbb/ 111 R716 Nb R767 N4 C122 Lb 0220 K7 0332 b 0520 Cb C573 b 0702 J4 0773 M4 JKS01 P4 PCH03 H2 R165 05 R241 1 R356 6 R504 l)h R55B 02 R717 Nb R768 N3 0124 Lb 0229 15 0333 1 0521 14 0574 b 0703 J3 0774 ИЗ 0101 F6 PDV01 R166 07 R242 R357 b RbOb l)h R559 H4 R718 Nb R769 NJ i:i2h Mb 0230 K7 0334 6 0522 C4 C575 b 0704 J4 0775 МЭ 0102 0b PDV02 R167 05 R243 1 R401 14 Rbllb Ub Rbhll H4 R719 Nb R770 М3 0120 M6 C231 lb 0335 b 0523 C4 C576 b U705 J4 0777 N4 0ЮЗ Mb PDV03 1 R168 05 R244 > R402 14 Rbll/ Ub R5C7 IIZ R7Z0 Gb RESETS C2 С12/ Lb 0232 Kb 0336 b C524 C4 C577 b (,/llh K4 0778 N4 LIB4 0/ PNI02 E7 RI69 05 R254 R403 lb RbllH Ub Rblll Г.5 R721 04 TP40I G4 CI28 Lb 0233 J6 0337 b 0525 C4 C578 4 0707 K4 0780 06 0201 Gb PW501 ( RI70 C7 R255 R404 lb RbllM Ih RbUZ (A R7ZZ 04 TP540 06 0129 Lb 0234 Kb 0338 6 0526 C„3 0579 4 0708 КЗ 0781 05 0202 If. 0401 65 RI7I 07 R256 R405 в «bill Cb ЧЬИ 111 R7Z)1 1 4 TP542 06 0130 Lb 0235 J/ 0339 6 0527 IH 0580 1 0,709 КЗ 0782 04 0203 K7 Q4Q2 H4 RI72 C6 R257 R406 в R51I (.4 4b0Z 111 R724 bb TP562 B6 0131 Kb 0236 K6 0401 в 0528 IH 0581 4 1)710 112 C783 03 0210 14 0403 G5 RI78 L6 R258 R407 14 RM? 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2. DVD & AMP P.C.BOARD_400W SOLDERING 3-121 3-122
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SECTION 4 MECHANISM OF VCR PART (D-37) CONTENTS POSITION DRAWING OF DECK MECHANISM PARTS • Top View..................4-1 • Bottom View...............4-1 DISASSEMBLY AND ASSEMBLY OF DECK MECHANISM 01. Assembly and disassembly of Drum...4-2 02. Plate Top disassembly.............4-4 03. Holder Assembly CST...............4-4 04. Disassembly of Gear Assembly Rack F/L...........................4-4 05. Opener Door.......................4-4 06. Arm Assembly F/L..................4-4 07. Lever Assembly S/W................4-4 08. Motor Assembly L/D................4-5 09. Gear Wheel........................4-5 10. Arm Assembly Cleaner..............4-5 11. Head F/E..........................4-5 12. Base Assembly A/C Head............4-5 13. Brake Assembly T..................4-6 14. Arm Assembly Tension..............4-6 15. Reel SZ Reel T....................4-6 16. Base Assembly P4..................4-7 17. Opener Lid........................4-7 18. Arm Assembly Pinch................4-7 19. Arm T/up..........................4-7 20. Supporter, Capstan................4-8 21. Belt Capstan/Motor Capstan........4-8 22. Lever F/R.........................4-8 23. Clutch Assembly D37...............4-8 24. Gear Drive/Gear Cam...............4-9 25. Gear Sector.......................4-9 26. Brake Assembly Capstan............4-9 27. Plate Slider......................4-9 28. Lever Tension.....................4-9 29. Lever Spring......................4-9 30. Lever Brake.......................4-9 31. Gear Assembly P2/Gear Assembly P3 ...4-10 32. Base Assembly P2/Base Assembly P3...4-10 33. Base Loading.....................4-10 34. Base Tension.......................4-11 35. Arm Assembly Idler Jog...........4-11 DECK MECHANISM ADJUSTMENT • Fixtures and tools for service......4-12 1. Check of Mechanism Assembly Mode....4-13 2. Previous Preparation for Deck Adjustment...................4-14 3. Torque Measuring..................4-14 4. Adjustment of Guide Roller Height..4-15 4-1. Prior Adjustment.............4-15 4-2. Fine Adjustment..............4-15 5. Adjustment of Audio/Control (A/C) Head..4-16 5-1. Prior Adjustment................4-16 5-2. Check of Tape Path between Pinch Roller and Take-up Guide......4-17 5-3. Fine Adjustment (Azimuth Adjustment)..........4-17 6. X-distance Adjustment.............4-17 7. Adjustment of Drum Assembly (Video Heads)........................4-18 8. Tachometer Adjustment of Deck Assembly........................4-18 8-1. Check of Audio, RF Normalization Time (Locking Time) in Play after CUE or REV....................4-18 8-2. Check of Tape Curl and Jam Status.....................4-18 MAINTENANCE AND CHECK OF VIDEO FUNCTION 1. Checking Points before Repair.....4-19 2. Essential Check and Maintenance...4-20 3. Regular Check and Maintenance.....4-20 4. Tools for Check and Maintenance...4-20 5. Maintenance Course................4-20 5-1. Removal of Foreign Materials.4-20 5-2. Grease Application...........4-21 GUIDE FOR TROUBLESHOOTING 1. Deck Mechanism....................4-23 2. Front Loading Mechanism...........4-26 EXPLODED VIEWS 1. Front Loading Mechanism Section.4-28 2. Moving Mechanism Section(1).......4-29 3. Moving Mechanism Section(2).......4-30
POSITION DRAWING OF DECK MECHANISM PARTS • Top View • Bottom View NOTE : Assembly order is a reverse of disassembly order. (1) For assembly, check the assembly mode is accurate. (2) Parts firstly disassembled indicate parts firstly disassem- bled in disassembly of related parts. '\Order 0 \qsserr Parts firstly^ Disassembled Dis- bled Part Fixing Type Ret Draw- ings Posi tion 1 Drum Assembly 3 screws A-1 T 2 Plate Top 2 hooks A-2 T 2 3 Holder Assembly CST 6 chasses A-2 T 2,3 4 Gear Assembly Rack F/L 1 hook A-2 T 2,3,4 5 Opener Door Chassis Hole A-2 T 2,3,4,5 6 Arm Assembly F/L Chassis Hole A-2 T 7 Lever Assembly S/W Chassis Hole, 1 hook A-2 T 8 Motor Assembly L/D 1 screw A-3 T 9 Gear Wheel 2 hooks A-3 T 10 Arm Assembly Cleaner Chassis Embossing A-3 T 11 Head F/E Chassis Embossing A-3 T 12 Base Assembly A/C Head 1 screw A-3 T 2,3 13 Brake Assembly T 1 hook A-4 T 2,3 14 Arm Assembly Tension 1 hook A-4 T 2,3,13,14 15 Reel S / Reel T Shaft A-4 T 16 Base Assembly P4 Chassis Embossing A-5 T 17 Opener Lid Chassis Embossing A-5 T 17 18 Arm Assembly Pinch Shaft A-5 T 17 19 Arm T/up 1 hook A-5 T 20 Supporter, capstan Chassis Hole A-6 В 17,18 21 Belt Capstan/Motor Capstar 3 screws A-6 В 22 Lever F/R Locking Tab A-6 в 21,22 23 Clutch Assembly D37 Washer A-6 в 24 Gear Drive/Gear Cam Washer/Hook A-7 в 25 Gear Sector Hook A-7 в 21 26 Brake Assembly Capstan Chassis Hole A-7 в 21,22.23, 24,2526 27 Plate Slider Chassis Guide A-7 в 21,22.23, 24,2526,27 28 Lever Tension 1 Hook A7 в 21,22,23, 24,2526,27 29 Lever Spring 1 Hook A-7 в 21,22,23, 24,2526,27 30 Lever Brake 1 Hook A-7 в 25 31 Gear Assembly Р2/ Gear Assembly P3 Bass A-8 в 2, 3,14, 25, 31 32 Base Assembly P2 /Base Assembly P3 6 Chasses A-8 в 25, 31 33 Base Loading 3 Hooks A-8 в 2,3,14 34 Base Tension Chassis Embossing A-9 т 35 Arm Assembly Idler Jog Locking Tab A-9 т T:Top, B:Bottom 4-1
DISASSEMBLY AND ASSEMBLY OF DECK MECHANISM Fig. A-1 1. Disassembly of Drum Assembly (Figure A-1) 1) Separate cable flat from the Drum FPC and the Capstan Motor. 2) Release 3 screws (S1) on the bottom side of the chassis, and separate the drum assembly. 3) Release the hooks (H1, H2) and separate both the holder FPC and the Cap FPC (disassemble if necessary). Cautions in assembly of FPC Assembly shape seen in the reverse direction 4-2
DISASSEMBLY AND ASSEMBLY OF DECK MECHANISM Fig. A-2 4-3
DISASSEMBLY AND ASSEMBLY OF DECK MECHANISM 2. Disassembly of Plate Top (Fig. A-2-1) 1) Separate the right part while leaning back the (B) part of the plate top toward the arrow direction. 2) Separate the left part while leaning back the (B’) part of the plate top toward the arrow direction. (Tool used: Tool such as (-) driver, auger, etc with point- ed or flat end) CAUTIONS Assemble while pressing the (С), (C’) part after correspond- ing them as in drawing. 3. Holder Assembly CST (Fig. A-2-2) 1) Firstly separate the left part from the groove on the (D) part of chassis while moving the holder assembly CST toward the arrow direction. 2) Separate the right part from each groove of chassis CAUTIONS Assemble by inserting the left part after firstly inserting the (E) part of the holder assembly CST into the groove on the (E') part of chassis. 4. Disassembly of Gear Assembly Rack F/L (Fig. A-2-3) 1) Separate the hook (H3) while leaning ahead the hook (3) after moving the gear assembly rack F/L toward the arrow (A) direction. 2) Separate the gear assembly rack F/L toward the arrow (B) direction. CAUTIONS For the assembly, correspond the gear part of gear assem- bly rack F/L to the gear drive. 5. Opener Door (Fig. A-2-4) 1) Separate the opener door ahead from the guide hole of chassis while turning it clockwise. 6. Arm Assembly F/L (Fig. A-2-5) 1) Firstly separate the left part of the arm assembly F/L from the groove of chassis while pushing the arm assembly F/L toward the arrow direction. 2) Separate the right part from the groove of chassis.). 7. Lever Assembly S/W (Fig. A-2-6) 1) Separate the lever assembly S/W while pushing it toward the arrow direction after removing the hook (4) on the left side of chassis. 4-4
DISASSEMBLY AND ASSEMBLY OF DECK MECHANISM Fig. A-3 8. Motor Assembly L/D (Fig. A-3-1) 1) Take the connector (C1) connected to the Capstan motor PCB out. 2) Remove a screw (S4) of the chassis (S4) and step back- ward, and disassemble it while holding it up. 9. Gear Wheel (Fig. A-3-2) 1) Release the hook (H5) of the gear wheel and disassemble it upward. 10. Arm Assembly Cleaner (Fig. A-3-3) 1) Separate the (A) part of Fig. A-3-1 from the embossing of chassis, and hold it up while turning it anti-clockwise. 11. Head F/E (Fig. A-3-4) 1) Separate the (A) part of the head F/E from the emboss- ing of chassis, and hold it up while turning it anti-clock- wise. 12. Base Assembly A/C Head (Fig. A-3-5) 1) Release a screw (S5) and disassemble while holding it up. 4-5
DISASSEMBLY AND ASSEMBLY OF DECK MECHANISM Fig. A-4 13. Brake Assembly T (Fig. A-4-1) 1) Release the spring tension from the lever spring hook (H6). 2) Disassemble the brake assembly T while holding it upward. 14. Arm Assembly Tension (Fig. A-4-2) 1) Release the spring tension the hook (H7) from the arm assembly tension. 2) After releasing the hook (H8) of the base tension, sepa- rate it while holding it up. CAUTIONS Spring used for both brake assembly T and arm assembly tension is used (2EA used). 15. Reel S/Reel T (Fig. A-4-3) 1) Disassemble the reel S/ reel T while holding it up (com- parison between Reel S and Reel T) 4-6
DISASSEMBLY AND ASSEMBLY OF DECK MECHANISM 16. Base Assembly P4 (Fig. A-5-1) 1) Release the (A) part of the base assembly P4 from the embossing of chassis. 2) Hold the base assembly P4 up while turning it anti-clock- wise. 17. Opener Lid (Fig. A-5-2) 1) Release the (B) part of the opener lid from the embossing of chassis. 2) Disassemble the opener lid upward while turning it anti- clockwise. 18. Arm Assembly Pinch (Fig. A-5-3)) 1) Hold the arm assembly pinch up. 19. Arm T/up (Fig. A-5-4) 1) Turn the arm T/up to release the anchor jaw (H9) part of chassis and then hold it upward. CAUTIONS For the assembly, check the (C) part of the arm assembly pinch is assembled as in drawing. - REVERSE THE MECHANISM. 4-7
DISASSEMBLY AND ASSEMBLY OF DECK MECHANISM Fig. A-6 20. Supporter, Capstan (Fig. A-6-1) 1) Turn the supporter and Capstan by 90 deg. clockwise with a driver for disassembly. 21. Belt Capstan (Fig. A-6-2) / Motor Capstan (Fig. A-6-3) 1) Separate the belt Capstan. 2) Undo 3 screws (S6) on the bottom side of chassis and dis- assemble it upward. 22. Lever F/R (Fig. A-6-4) 1) Release the locking tab (L1) and then disassemble it upward. 23. Clutch Assembly D37 (Fig. A-6-5) 1) Remove the washer (W1) and then disassemble it upward. 4-8
DISASSEMBLY AND ASSEMBLY OF DECK MECHANISM 24. Gear Drive (Fig. A-7-1)/ Gear Cam (Fig. A-7-2) 1) Remove the washer (W2) and then disassemble the gear drive. 2) Release the hook (H10) of the gear cam and then disas- semble it upward. CAUTIONS For the assembly, adjust both the gear driver hole (A) and the gear cam hole (B) straightly and then correspond the gear cam hole (C) to the chassis hole. 25. Gear Sector (Fig. A-7-3) 1) Release the hook (H11) of the gear sector and then hold the gear sector upward. 26. Brake Assembly Capstan (Fig. A-7-4) 1) Release the locking tab (L2) on the bottom side of the plate slider and then disassemble it upward. 27. Plate Slider (Fig. A-7-5) 1) Disassemble the plate slider while holding it up. 28. Lever Tension (Fig. A-7-6) 1) Release the lever tension from the guide (A) of chassis while turning it anti-clockwise. 2) Disassemble the lever tension while holding it up. 29. Lever Spring (Fig. A-7-7) 1) Release the (B) part of the lever spring from the guide (A) of chassis while turning it anti-clockwise. 2) Disassemble the lever tension while holding it up. 30. Lever Brake (Fig. A-7-8) 1) Disassemble the lever brake while holding it up. 4-9
DECK MECHANISM DISASSEMBLY 31. Gear Assembly P2 (Fig. A-8-1)/ Gear Assembly P3 (Fig. A-8-2) 1) Hold the gear assembly P2 upward. 2) Hold the gear assembly P3 upward. CAUTIONS For the assembly, check the holes of both the gear assem- bly P2 and the P3 are adjusted straightly, and then corre- spond the gear section groove (A) to the plate slider hole (B). 32. Base Assembly P2 (Fig. A-8-3)/ Base Assembly P3 (Fig. A-8-4) 1) Disassemble the base assembly P2 downward while mov- ing it toward the arrow (A) direction along with the guide hole of chassis. 2) Disassemble the base assembly P2 downward while mov- ing it toward the arrow (B) direction along with the guide hole of chassis. 33. Base Loading (Fig. A-8-5) 1) Release 3 hooks (H12, 13, 14) of the base loading, and then disassemble them upward. - Reverse the mechanism. 4-10
DISASSEMBLY AND ASSEMBLY OF DECK MECHANISM Base Tension Fig. A-9 34. Base Tension (Fig. A-9-1) 1) Release the (A) part of the base tension from the embossing of chassis. 2) Hold the base tension upward while turning it anti-clock- wise. 35. Arm assembly Idler Jog (Fig. A-9-2) 1) Push both (В), (C) parts in Fig. A-9-2 toward the arrow direction. 2) Disassemble the arm assembly idler upward. CAUTIONS Take care to ensure that the (D) part in the drawing is not hung to chassis in disassembly. 4-11
DECK MECHANISM ADJUSTMENT * Fixtures and Tools for Service 1. Cassette Torque Meter SRK-VHT-303(Not SVC part) Part No:D00-D006 2. Alignment tape Part No NTSC:DTN-0001 PAL:DTN-0002 3. Torque gauge 600g.Cm ATG Part No:D00-D002 4. Torque gauge adaptor Part No:D09-R001 5. Post height adjusting driver Part No:DTL-0005 6. + Type driver (05) 4-12
DECK MECHANISM ADJUSTMENT 1. Mechanism Assembly Mode Check Purpose of adjustment : To make tools normally operate by positioning tools accurately. Fixtures and tools used VCR (VCP) status Checking Position • Blank Tape (empty tape) • Eject Mode (with cassette withdrawn) • Mechanism and Mode Switch 1) Turn the VCR on and take the tape out by pressing the eject button. 2) Separate both top cover and plate top, and check both the hole (A) of gear cam and the hole (A’) of chassis cor- respond (Fig. C-2). 3) If it is done as in the paragraph 2): Turn the gear cam as in No.2) after mantling the motor assembly L/D. 4) Undo the screw fixing the deck and the main frame, and separate the deck assembly. Check both the hole (A) of gear cam and the hole (A’) of chassis correspond (Fig. C-1). 5) Check the mode SA/V on the main P.C. board locates at a proper position as in (B) of the Fig. (C-1). 6) Connect the deck to the main P.C. board and perform all types of test. Fig. C-1 4-13
DECK MECHANISM ADJUSTMENT 2. Previous Preparation for Deck Adjustment (Preparation to load the VCR (VCP) with cassette tape not inserted) 1) Take the power cord from the consent. 2) Separate the top cover and the plate assembly top. 3) Insert the power cord into again. 4) Turn the VCR (VCP) on and load the cassette while push- ing the lever stopper of the holder assembly CST back- ward. In this case, clog both holes on the housing rail part of chassis to prevent detection of the end sensor. If doing so, proceeding to the stop mode is done. In this status, input signals of all modes can be received. However, operation of the Rewind and the Review is impossible since the take-up reel remains at stop status and so cannot detect the reel pulse (however, possible for several seconds). 3. Torque Measuring Purpose of Measuring : To measure and che< supply part that perf< smoothly forwarding Measure and check f wound or the tape ve Fixtures and tools used VCR (VCP) status • Torque Gauge (600 g.cm ATG) • Torque Gauge Adaptor • Cassette Torque Meter SRK-VHT-303 • Play (FF) or Review (REW) Mode Item Mode Instri Fast forward Torque Fast Forward Torque G Rewind Torque Rewind Torque G Play Take-Up Torque Play VHT-303 Review Torque Review VHT-303 NOTE Adhere the torque gauge adaptor to the torque gauge for me • Torque Gauge (600g.cm ATG) П:=-. Torque Gauge | 1 lurque oauye у у Adaptor Reel Table Fig. C-3-1 ck the reel torque on the take-up part and the orms basic operation of the VCR (VCP) for the tape. ollowings when the tape is not smoothly Hocity is abnormally proceeded: Measuring method • Try to operate the VCR (VCP) per mode with the tape not inserted (See ‘2. Prior Preparation for Deck Adjustment). • Measure after adhering and fixing the torque gauge adaptor to the torque gauge (Fig. C-3-1) • Read scale of the supply or take-up part of the cassette torque meter (Fig. C-3-2). jments Reel Measured Measuring Value auge Take-Up Reel More than 400g°cm auge Supply Reel More than 400g°cm Take-Up Reel 40~100g°cm Supply Reel 120~210g°cm sasuring the value. • Cassette Torque Meter (SRK-VHT-303) к кг, I >Q) Fig. C-3-2 / 4-14
DECK MECHANISM ADJUSTMENT 4. Guide Roller Height Adjustment Purpose of adjustment: To ensure that the bottom surface of the tape can travel along with the tape lead line of the lower drum by constantly and adjusting and maintaining the height of the tape. 4-1. Prior Adjustment Fixtures and tools used VCR (VCP) status Adjustment position • Post Height Adjusting Driver • Play or Review Mode • The guide roller height adjusting screw on the supply guide roller and the take-up guide roller Adjustment Procedure 1) Travel the tape and check the bottom surface of the tape travels along with the guide line of the lower drum. 2) If the tape travels toward the lower part of guide line on the lower drum, turn the guide roller height adjusting screw to the left 3) If it travels to the upper part, turn it to the right. 4) Adjust the height of the guide roller to ensure that the tape is guided on the guide line of the lower drum at the inlet/outlet of the drum. (Fig. C-4-1) ADJUSTMENT DIAGRAM L । |g Fig. C- Г GUIDE ROLLER * HEIGHT В ADJUSTMENT SCREW 4-1 4-2. Fine Adjustment Fixtures and tools used Measuring tools and connection position • Oscilloscope • Standard test tape • Post height adjusting driver • CH-1: PB RF Envelope • CH-2: NTSC : SW 30Hz PAL : SW 25Hz • Head switching output point • RF Envelope output point 1) Play the standard test tape after connecting the probe of oscilloscope to the RF envelope output point and the head switching output point. 2) Tracking control (playback) : Locate it at the center (Set the RF output to the maximum value via the track- ing control when such adjustment is completed after the drum assembly is replaced.) 3) Height adjusting screw: Flatten the RF waveform. (Fig. C-4-2) 4) Move the tracking control (playback) to the right/left. (Fig. C-4-3) 5) Check the start and the end of the RF output reduction width are constant. CAUTIONS There must exist no crumpling and folding of the tape due to excess adjustment or insufficient adjustment. VCR (VCP) status Adjustment position • Play the standard test tape. Guide roller height adjusting screw Waveform P2 POST ADJUSTMENT P3 POST ADJUSTMENT ' Fig. C-4 I lllllllllllllllllllli hi* Flatten the waveform by lightly turning the guide roller height adjust- ~ ment screw. -2 ’ И When the tracking control W locates at the center. cc Fig. C-4 Connection Diagram RF ENVELOPE OUTPUT POINT HEAD RF SWITCHING OUTPUT POINT nen turning the tracking ntrol to both sides. 2 OSCILLOSCOPE CH-1 CH-2 ~i l—L? t 4-15
DECK MECHANISM ADJUSTMENT 5. Audio/Control (A/C) Head Adjustment Purpose of adjustment: To ensure that audio and control signals can be recorded and played according to the contract tract by constantly maintaining distance between tape and head, and tape tension between the P3 post and the P4 post. 5-1. Prior Adjustment (performed only when no audio output appears in play of the standard test tape) Fixtures and tools used VCR (VCP) status Adjustment position Blank Tape (Empty Tape) • Driver (+) Type о 5 • Play the blank tape (empty tape). • Tilt adjusting screw (C) • Height adjusting screw (B) •Azimuth adjusting screw (A) Adjustment Procedure/Adjustment Diagrams 1) Basically use the A/C head assembly adjusted as in SPEC. 2) Check there is crumpling and folding of the tape around the A/C head. If it is, Turn and adjust the tilt adjusting screw to ensure that the tape corresponds to the bottom guide of the P4, and recheck the tape path after pro- ceeding play for 4-5 seconds. 3) Where the tape bottom is not equal to Fig. C-5-3, Adjust the height by using the height adjusting screw (B) and then readjust it by using the tilt adjusting screw (C). CAUTIONS Always check the height of the A/C head since most ideal height of A/C head can be obtained when the bottom part of the tape is away 0.2 ~ 0.25mm from the bottom part of the A/C head. Fig. C-5-3 A/C Head Assembly Fig. C-5-2 4-16
DECK MECHANISM ADJUSTMENT 5-2. Tape Path Check between Pinch Roller and Take up Guide (Check in the Rev Mode) 1) Check the tape pass status between the pinch roller and the take-up guide.(Check there is crumpling of the tape pass and folding of the take-up guide.) (1)When holding of the take-up guide bottom occurs Turn the tilt adjusting screw (C) clockwise and travel it stably to ensure there is no crumbling or folding of the tape. (2) When holding of the take-up guide top occurs Turn the tilt adjusting screw (C) anti-clockwise and travel it stably to ensure there is no crumbling or fold- ing of the tape. 2) Check there is folding of the tape at the bottom or top of the take-up guide in cutting-off the REV mode CAUTIONS If the RF waveform is changed after adjusting the A/C head, perform fine adjustment to ensure the RF waveform is flat- tened. 5-3. Fine Adjustment (Azimuth Adjustment) Fixtures and tools used Connection position VCR (VCP) status Adjustment position • Oscilloscope • Standard test tape (only for SP) • Driver (+) Type 0 4 •Audio Output Jack • Play the standard test •Tape, 1KHz, 7KHz. •Azimuth Adjusting Screw (A) • Height Adjusting Screw (B) Adjustment Procedure 1KHz 7KHz 1) Connect the probe of Oscilloscope to the audio output jack. 2) Ensure that Audio 1 KHz, 7KHz output is flattened at the maximization point by adjusting the Azimuth adjusting screw (A). I\ \ I\ (\ I A A A A A A A и U V и и U и A: Maximum B: Minimum Fig. C-5-4 6. X-distance Adjustment Purpose of adjustment: To maintain compatibility with other VCR (VCP). Fixtures and tools used Connection position VCR (VCP) status Adjustment position • Oscilloscope • Standard test tape (only for SP) • Driver (+) Type 0 4 • CH-1: PB RF Envelope • CH-2: NTSC ; SW 30Hz PAL:SW 25Hz • Head switching output point • RF Envelope output point • Play the standard test tape. Left Grove of Base A/C /xX Right Adjustment Procedure 1) After releasing the auto tracking, lightly turn the fixing screw. Turn the (+) type driver (0 3 ~ 0 4) on the X-dis- tance adjusting hole to the right or left. Adjust the RF envelope level to the maximum point and then fix the fix- ing screws. 2) For the 31 mm head, adjust it with the SP tape recorded in the width of 31 mm since the head travels on the tape track only for SP with the width of 58mm. Connection Diagram X-distance Adjusting Hole—. \ rKn Fixing Screw— Musting Screw (C) Adjustment \\ U Screw(A) Height Adjusting Screw (B) Fig. C-6 OSCILLOSCOPE RF ENVELOPE OUTPUT POINT HEAD RF SWITCHING OUTPUT POINT CH-1 CH-2 ® © J -J I 4-17
DECK MECHANISM ADJUSTMENT 7. Adjustment after Drum Assembly (Video Heads) Purpose of adjustment: To adjust and stabilize the height change, X-distance change, etc depending on the guide roller after assembling the drum. Fixtures and tools used Connection position VCR (VCP) status Adjustment position • Oscilloscope • Standard test tape (only for SP) • Post Height Adjusting Driver • Driver (+) Type 0 5 • CH-1: PB RF Envelope • CH-2: NTSC : SW 30Hz PAL:SW 25Hz • Head switching output point • RF Envelope output point • Play the blank tape. • Play the standard test tape. • Fine adjustment of guide roller • Switching Point •Tracking Preset • X-distance Checking/Adjustment Procedure 1) Play the blank tape (empty tape) and check whether the guide roller crumbles or wrinkles the tape and adjust it if necessary. 2) Check that the RF envelope output waveform is flat, and adjust the height of the guide roller while playing the standard test tape. 3) Adjust the switching point. 4) Check the RF envelope output is the maximum when the tracking control locates at the center. If not maxi- mum, set up to ensure that RF envelope output becomes the maximum by turning the (+) type driver (0 3 ~ 0 4) on the base A/C groove. Connection Diagram RF ENVELOPE OUTPUT P HEAD RF SWITCHING OUTPUT P Waveform V1/V MAX = 0.7 Ш V1/V MAX = 0.8 V1 V1 RF ENVELOPE OUTPUT osc DINT Bffi CH-1 DINT |_ f V2 LLOSCOPE CH-2 =f-r 8. Check of Traveling Device after Deck Assembly 8-1. Audio, RF Normalization Time (Locking Time) Check in Play after CUE or REV Fixtures and tools used Measuring standard Connection position VCR (VCP) status • Oscilloscope • 6H 3KHz Color Bar Standard Test tape Stop Watch • RF Locking Time: Within 5 seconds •Audio Locking Time : Within 10 seconds • CH-1: PB RF Envelope • CH-2: Audio output • RF Envelope output point •Audio output jack • Play the 6H 3KHz Color Bar Standard Test tape. Checking Procedure 1) Check that locking time of the RF and Audio waveform is 2) Readjust the paragraph 5 and 6 if it deviates from the fallen within the measuring standard in conversion of the standard. play mode from the CUE or the REV mode. 8-2. Check of Tape Curl and Jam Status Fixtures and tools used Fixtures and tools used Fixtures and tools used • T-160 Tape • T-120 Tape • There must be no jam or curl at the first, middle and end position of tape. • Travel the tape at the position of its first and end. Checking Procedure occurrence of folding of the bottom tape. There must be 1) Check there is no abnormality of every traveling post not abnormality of audio signal in damage of the top tape. status. 3) If there is abnormality, readjust the adjustment para- 2) There must be no abnormal operation of the counter in graph 4 and 5. 4-18
PROTECTION, MAINTENANCE AND CHECK OF VIDEO FUNCTION 1. Checking Points prior to Repair Following abnormal phenomena may be repaired by removal of foreign materials and oil supply. Check oiling is required at the checking set or cleaning status is complete. Determine that necessity of checking and repair the set exists after checking the using period of the set together with the user. In this case, followings must be checked: Phenomena Checking Points and Cause Replace- ment Color beat Pollution of Full-Erase Head 0 S/N, Color Faded Pollution of Video Head 0 Horizontal, Vertical Jitte Pollution of Video Head or Tape Transport System 0 Poor Sound, Low Sound Pollution of Audio/Control Head 0 No tape wound or tape wound loosely. FF or REW impossible, or slow turning Pollution of Pinch Roller or Belt Capstan Belt 0 Tape loosely wound in REV or Unloading Deterioration of Clutch Assembly D37 Torque 0 Pollution of Drum and Traveling Device Fig. C-9-3 CAUTIONS Video Head If operation of the position with (O) mark is abnormal even after removing cause, replace it with substitute product since it shows damage or wearing. F/E Head A/C Head Pinch Roller Belt Capston Clutch Assembly A37 Fig. C-9-1 TOP VIEW Fig. C-9-2 BOTTOM VIEW * No. (1) ~ (12) shows sequence that the tape moves from the supply reel to the take-up reel.) (3) F/E Head (5) Drum Assembly (Video Head) (4) Base Assembly P2 (2) Tension Post (1) Supply Reel Fig. C-9-3 Tape Transport System (6) Base Assembly P3 (7) A/C Head (8) P4 Post (10) Pinch Roller (11) Take-up Guide Post (9) Capstan Shaft (12) Take-up Reel 4-19
PROTECTION, MAINTENANCE AND CHECK OF VIDEO FUNCTION 2. Essential Check and Repair Recording density of the video is far higher than the audio. Therefore video parts are very precise so as to allow only error of 1/1000mm or so in order to maintain compatibility with other videos. If one of these parts is polluted or old, same phenomena will appear as they are damaged. To maintain clear screen, regular check, replacement of old and damaged parts and oil supply, etc are essential. 3. Regular Check and Repair Check and repair schedule is not constant since they vary depending on method that the consumer uses video and environment where the video is installed at. However, for the video used by common household, good screen will be maintained if regular check and repair per 1,000 hour is performed. The following chart shows relation- ship between using time and checking time: 4. Tools for Check and Repair (1) Grease: Floil G-3114 (KANTO) or equivalent grease (Green) (2) Grease: Kanto G-754, PL-433 (Yellow) (3) Alcohol (Isopropyl Alcohol) (4) Cleaning Patch (cloth) 5. Maintenance Process 5-1) Removal of Foreign Material (1) Removal of foreign material from video head (Fig. C-9-4) Firstly try to use a cleaning tape. Use a cleaning patch if foreign materials are not removed with the cleaning tape due to severe dirty of the head. Soak the cleaning patch in alcohol and put it to the head tip. Smoothly turn the drum (turning cylinder) to the right or left (In this case, the cleaning patch must not be moved vertically). After completely drying the head, test the traveling status of the tape. If alcohol (Isopropyl Alcohol) remains at the video head, the tape may be damaged when this solution touches with the head surface. Never use a cloth bar (commercial sale) (2) Wipe the tape transport system and the drive system with the cleaning patch soaked in alcohol (Isopropyl Alcohol) when removing foreign materials from them. 1) The part touched with the traveling tape is called as tape transport system. The drive system consists of parts to travel the tape. 2) Care must be exercised so that unreasonable force to change the pattern will be applied to the tape trans- port system during removal of foreign materials. Cleaning Patch (Cloth) (Isopropyl Alcohol). Drum cylinder) touching the soft surface to the head tip surface. Fig. C-9-4 4-20
PROTECTION, MAINTENANCE AND CHECK OF VIDEO FUNCTION 5-2) Grease Applications (1) Grease Application Method Apply grease by using a cloth swab or brush. Care must be exercised so that excess quantity should not be used. If the excessive quantity is applied, wipe it with the gauze soaked in alcohol (Isopropyl Alcohol). (2) Regular Grease Application Apply grease to the designated application position every 500 hour. NOTE: POSITION OF GREASE APPLICATION (1) Inner Side Surface and Top Surface of Loading Path (2) Stable Adhesion Part of Base P2, P3 (3) Arm Pinch Shaft (4) Gear Wheel Shaft (5) Reel S. T. Shaft (1) (2) (3) (4): KG-684G (Green) (5): PL-433 (Yellow) (1) Inner Side Surface and Top Surface of Loading Path (2) Stable Adhesion Part of Base P2, P3 Coil (3) Gear Cam Shaft (4) Gear Drive Shaft (5) Clutch Shaft Groove (6) Guide Part on the Plate Slider Side Wall (Left) (7) Guide Part on the Plate Slider Side Wall (Right) (1) (2) (3) (4) (5) (6) (7): KG- 684G (Green) Chassis (TOP) Chassis (Bottom) Plate Slider 4-21
PROTECTION, MAINTENANCE AND CHECK OF VIDEO FUNCTION Lever, F/R, Base, Tension GEAR AY, P2 & P3 4-22
MECHANISM TROUBLESHOOTING GUIDE 1-Deck Mechanism A. Check the Syscon power supply. Is voltage at both ends of the IR LED 0.8V-1.5? YES | NO Replace the LED. Is the Syscon checked? B. NO Check the Servo, Power circuit. 4-23
MECHANISM TROUBLESHOOTING GUIDE c. D. 4-24
MECHANISM TROUBLESHOOTING GUIDE E. Check the Servo, power circuit. Hang the Capstan belt. Check the Syscon circuit. Check the Syscon circuit. YES Replace the drum motor. 4-25
MECHANISM TROUBLESHOOTING GUIDE 2. Front Loading Mechanism A. No cassette insert is done. B. No cassette eject is done. NO Does the L/D motor turn in reverse? Check the L/D motor and the drive IC. YES | NO Does the lever assembly switch operate? Replace the lever assembly switch. YES | NO Does the arm assembly F/G operate? Replace the arm assembly F/L YES | NO Does the opener door operate? Replace the opener door. 4-26
MECHANISM TROUBLESHOOTING GUIDE c. 4-27
exploded views__________ t. Front Loading Mechanism Section 4-28
EXPLODED VIEWS 2. Moving Mechanism Section (1) ★ OPTIONAL PART 4-29
EXPLODED VIEWS 3. Moving Mechanism Section (2) 41Q. 4-30
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SECTION 5 MECHANISM OF DVD PART CONTENTS DECK MECHANISM PARTS LOCATIONS • Top View........................5-1 • Top View(without Tray Disc).....5-1 • Bottom View.....................5-1 DECK MECHANISM DISASSEMBLY 1. Holder Clamp.....................5-2 1-1. Clamp Assembly Disc..........5-2 1-1-1. Plate Clamp............5-2 1-1-2. Magnet Clamp...........5-2 1-1-3. Clamp Upper............5-2 2. Tray Disc........................5-2 3. Base Assembly Sled...............5-3 3-1. Gear Assembly Feed...........5-3 3-2. Gear Assembly Middle.........5-3 3-3. Gear Assembly Rack...........5-3 4. Rubber Rear......................5-3 5. Frame Assembly Up/Down.....5-4 6. Belt Loading...............5-4 7. Gear Pulley................5-4 8. Gear Loading...............5-4 9. Guide Up/Down..............5-4 10. PWB Assembly Loading......5-4 11. Base Main.................5-4 EXPLODED VIEW 1. Deck Mechanism Exploded View....5-5
DECK MECHANISM PARTS LOCATION • Top View (With Tray) • Top View (Without Tray) P raced u Starting No. re Parts Fixing Type Disass embly Fig- ure 1 Holder Clamp 2 Screws, 2 Locking Tabs 5-1 1 2 Clamp Assembly Disc 5-1 1,2 3 Plate Clamp 5-1 1,2,3 4 Magnet Clamp 5-1 1,2,3, 4 5 Clamp Upper 5-1 1 6 Tray Disc 5-2 1,6 7 Base Assembly Sled 4 Screws, 5-3 1,2,6 8 Gear Assembly Feed 5-3 1,2, 6, 8 9 Gear Middle 5-3 1,2, 6, 8, 9 10 Gear Assembly Rack 1 Screw 5-3 1,2,7 11 Rubber Rear 5-3 1,2,7 12 Frame Assembly Up/Down 1 Screw Bottom 5-4 1,2 13 Belt Loading 1 Locking Tab 5-4 1,2,13 14 Gear Pulley 5-4 1,2,13,14 15 Gear Loading 1 Locking Tab 5-4 1,2,7,12,13,14 16 Guide Up/Down 5-4 1,2,13 17 PWB Assembly Loading 1 Locking Tab 1 Hook 2Screw Bottom 5-4 1,2,7,12,13. 14,15.16.17 18 Base Main 5-4 • Bottom View Note When reassembling, perform the procedure in reverse order. The “Bottom” on Disassembly column of above Table indicates the part should be disassembled at the Bottom side. 5-1
DECK MECHANISM DISASSEMBLY BOTTOM SIDE VIEW Fig. 5-2 1. Holder Clamp (Fig. 5-1) 1) Release 2 Screws(S1). 2) Unhook 2 Locking Tabs(L1). 3) Lift up the Holder Clamp and then separate it from the Base Main. 1-1. Clamp Assembly Disc 1) Place the Clamp Assembly Disc as Fig. (A) 2) Lift up the Clamp Assembly Disc in direction of arrow(A). 3) Separate the Clamp Assembly Disc from the Holder Clamp. 1-1-1. Plate Clamp 1) Turn the Plate Clamp to counterclockwise direction and then lift up the Plate Clamp. 1-1-2. Magnet Clamp 1-1-3. Clamp Upper 2. Tray Disc (Fig. 5-2) 1) Insert and push a Driver in the emergency eject hole(A) at the right side, or put the Driver on the Lever(B) of the Gear Emergency and pull the Lever(B) in direction of arrow so that the Tray Disc is ejected about 15~20mm. 2) Pull the Tray Disc until it is separated from the Base Main completely. 5-2
DECK MECHANISM DISASSEMBLY 3.Base Assembly Sled (Fig. 5-3) 1) Release 4 Screw(S2). 2) Disconnect the FFC Connector(CI) 3-1. Gear Assembly Feed 3-2. Gear Middle 3-3. Gear Assembly Rack 1) Release the Scerw(S3) 4. Rubber Rear (Fig. 5-3) 5-3
DECK MECHANISM DISASSEMBLY 5. Frame Assembly Up/Down (Fig. 5-4) Note Put the Base Main face down(Bottom Side) 1) Release the Screw(S4) 2) Unlock the Locking Tab(L3) in direction of arrow and then lift up the Frame Assembly Up/Down to separate it from the Base Main. Note When reassembling move the Guide Up/Down in direction of arrow(C) until it is positioned as Fig.(C). When reassembling insert (A) portion of the Frame Assembly Up/Down in the (B) portion of the Guide Up/Down as Fig.(B) 6. Belt Loading(Fig. 5-4) Note Put the Base Main on original positionffbp Side) 7. Gear pulley (Fig. 5-4) 1) Unlock the Locking Tab(L4) in direction of arrow(B) and then separate the Gear Pulley from the Base Main. 8. Gear Loading (Fig. 5-4) 9. Guide Up/Down (Fig. 5-4) 1) Move the Guide Up/Down in direction of arrow(A) as Fig.(A) 2) Push the Locking Tab(L5) down and then lift up the Guide Up/Down to separate it from the Base Main. Note When reassembling place the Guide Up/Down as Fig.(C) and move it in direction arrow(B) until it is locked by the Locking Tab(L5). And confirm the Guide Up/Down as Fig.(A) 10. PWB Assembly Loading (Fig. 5-4) Note Put the Base Main face down(Bottom Side) 1) Release 2 Screws(S5) 2) Unlock the Loading Motor (C2) from the Hook (H1) on the Base Main. 3) Unlock 2 Locking Tabs(L6) and separate the PWB Assembly Loading from the Base Main. 11. Base Main(Fig. 5-4) 5-4
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EXPLODED VIEWS 1. Deck Mechanism Exploded View 5-5 5-6
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