Текст
                    STYLISH PORTABLE BOOM BOX
SERVICE MANUAL
MODEL: SB156
CAUTION
BEFORE SERVICING THE UNIT, READ THE “SAFETY PRECAUTIONS”
IN THIS MANUAL.
MODEL: SB156 SERVICE MANUAL
P/NO : AFN75496399 OCTOBER, 2011
Website http://biz.lgservice.com
Internal Use Only


CONTENTS SECTION 1 ........ SUMMARY SECTION 2 ........ CABINET & MAIN CHASSIS SECTION 3 ........ ELECTRICAL SECTION 4 ........ REPLACEMENT PARTS LIST 1-1
SECTION 1 SUMMARY CONTENTS SERVICING PRECAUTIONS ................................................................................................................... 1-3 ESD PRECAUTIONS .................................................................................................................................. 1-5 HOW TO UPDATE MCS PROGRAM .................................................................................................... 1-6 SPECIFICATIONS ....................................................................................................................................... 1-7 1-2
1-3 NOTES REGARDING HANDLING OF THE PICK-UP 1. Notes for transport and storage 1) The pick-up should always be left in its conductive bag until immediately prior to use. 2) The pick-up should never be subjected to external pressure or impact. 2. Repair notes 1) The pick-up incorporates a strong magnet, and so should never be brought close to magnetic materials. 2) The pick-up should always be handled correctly and carefully, taking care to avoid external pressure and impact. If it is subjected to strong pressure or impact, the result may be an operational malfunction and/or damage to the printed-circuit board. 3) Each and every pick-up is already individually adjusted to a high degree of precision, and for that reason the adjustment point and installation screws should absolutely never be touched. 4) Laser beams may damage the eyes! Absolutely never permit laser beams to enter the eyes! Also NEVER switch ON the power to the laser output part (lens, etc.) of the pick-up if it is damaged. 5) Cleaning the lens surface If there is dust on the lens surface, the dust should be cleaned away by using an air bush (such as used for camera lens). The lens is held by a delicate spring. When cleaning the lens surface, therefore, a cotton swab should be used, taking care not to distort lens. 6) Never attempt to disassemble the pick-up. Spring has excess pressure. If the lens is extremely dirty, apply isopropyl alcohol to the cotton swab. (Do not use any other liquid cleaners, because they will damage the lens.) Take care not to use too much of this alcohol on the swab, and do not allow the alcohol to get inside the pick-up. Storage in conductive bag Drop impact NEVER look directly at the laser beam, and don’t allow contact with fingers or other exposed skin. Magnet How to hold the pick-up Conductive Sheet Cotton swab Pressure Pressure SERVICING PRECAUTIONS
NOTES REGARDING COMPACT DISC PLAYER REPAIRS 1. Preparations 1) Compact disc players incorporate a great many ICs as well as the pick-up (laser diode). These components are sensitive to, and easily affected by, static electricity. If such static electricity is high voltage, components can be damaged, and for that reason components should be handled with care. 2) The pick-up is composed of many optical components and other high-precision components. Care must be taken, therefore, to avoid repair or storage where the temperature or humidity is high, where strong magnet- ism is present, or where there is excessive dust. 2. Notes for repair 1) Before replacing a component part, first disconnect the power supply lead wire from the unit 2) All equipment, measuring instruments and tools must be grounded. 3) The workbench should be covered with a conductive sheet and grounded. When removing the laser pick-up from its conductive bag, do not place the pick-up on the bag. (This is because there is the possibility of damage by static electricity.) 4) To prevent AC leakage, the metal part of the soldering iron should be grounded. 5) Workers should be grounded by an armband (1 MΩ) 6) Care should be taken not to permit the laser pick-up to come in contact with clothing, in order to prevent stat- ic electricity changes in the clothing to escape from the armband. 7) The laser beam from the pick-up should NEVER be directly facing the eyes or bare skin. Resistor (1 MΩ) Conductive Sheet Resistor (1 MΩ) Armband 1-4
1-5 Electrostatically Sensitive Devices (ESD) Some semiconductor (solid state) devices can be damaged easily by static electricity. Such components commonly are called Electrostatically Sensitive Devices (ESD). Examples of typical ESD devices are integrated circuits and some field-effect transistors and semiconductor chip components. The following techniques should be used to help reduce the incidence of component damage caused by static electricity. 1. Immediately before handling any semiconductor component or semiconductor-equipped assembly, drain off any electrostatic charge on your body by touching a known earth ground. Alternatively, obtain and wear a commercially available discharging wrist strap device, which should be removed for potential shock reasons prior to applying power to the unit under test. 2. After removing an electrical assembly equipped with ESD devices, place the assembly on a conductive surface such as aluminum foil, to prevent electrostatic charge buildup or exposure of the assembly. 3. Use only a grounded-tip soldering iron to solder or unsolder ESD devices. 4. Use only an anti-static solder removal device. Some solder removal devices not classified as "anti-static" can generate electrical charges sufficient to damage ESD devices. 5. Do not use freon-propelled chemicals. These can generate electrical charges sufficient to damage ESD devices. 6. Do not remove a replacement ESD device from its protective package until immediately before you are ready to install it. (Most replacement ESD devices are packaged with leads electrically shorted together by conductive foam, aluminum foil or comparable conductive materials). 7. Immediately before removing the protective material from the leads of a replacement ESD device, touch the protective material to the chassis or circuit assembly into which the device will by installed. CAUTION : BE SURE NO POWER IS APPLIED TO THE CHASSIS OR CIRCUIT, AND OBSERVE ALL OTHER SAFETY PRECAUTIONS. 8. Minimize bodily motions when handing unpackaged replacement ESD devices. (Otherwise harmless motion such as the brushing together of your clothes fabric or the lifting of your foot from a carpeted floor can generate static electricity sufficient to damage an ESD device). CAUTION. GRAPHIC SYMBOLS THE LIGHTNING FLASH WITH APROWHEAD SYMBOL. WITHIN AN EQUILATERAL TRIANGLE, IS INTENDED TO ALERT THE SERVICE PERSONNEL TO THE PRESENCE OF UNINSULATED “DANGEROUS VOLTAGE” THAT MAY BE OF SUFFICIENT MAGNITUDE TO CONSTITUTE A RISK OF ELECTRIC SHOCK. THE EXCLAMATION POINT WITHIN AN EQUILATERAL TRIANGLE IS INTENDED TO ALERT THE SERVICE PERSONNEL TO THE PRESENCE OF IMPORTANT SAFETY INFORMATION IN SERVICE LITERATURE. ESD PRECAUTIONS
HOW TO UPDATE MCS PROGRAM 1-6 1) Change the file name to download as “(MODEL NAME)_(Version)_(DATE)_(Option Code).mcs” Ex) SB156_VER10_1012_0000.MCS 2) Format to USB Storage. 3) Copy the file to USB Storage. 4) Put the USB into the set. Then the upgrade process will be started with the upgrade information. 5) If the upgrade process is complete, the set will be rebooted with “SUCCESS” message.
SPECIFICATIONS • GENERAL Power supply Refer to the main label. Power consumption Refer to the main label. Net Weight 2.7 kg External dimensions (W x H x D) 540 x 143 x 240 mm Operating conditions Temperature: 5 °C to 35 °C (41 °F to 95 °F) Operating humidity 5 % to 85 % • TUNER FM Tuning Range 87.5 to 108.0 MHz or 87.50 to 108.00 MHz • AMPLIFIER Output Power 7.5 W/ 7.5 W • CD Frequency Response 100 Hz to 18 kHz Signal-to-noise ratio Minimum 55dB Dynamic range Minimum 50dB • USB USB Version USB 2.0 or USB 1.1 Bus Power Supply DC 5 V 500 mA Note : Design and specifi cations are subject to change without notice. 1-7
1-8 MEMO
SECTION 2 CABINET & MAIN CHASSIS CONTENTS EXPLODED VIEWS ..................................................................................................................................... 2-3 1. CABINET AND MAIN FRAME SECTION (SB156) ................................................................................... 2-3 2. PACKING ACCESSORY SECTION ......................................................................................................... 2-5 2-1
2-2 MEMO
2-3 2-4 EXPLODED VIEWS 1. CABINET AND MAIN FRAME SECTION (SB156) I N H L F G E D K I F G C B C N M A M D H J E B K L J A A46T 283L 283R 270L 262A 254A 271L 271R 270R 273B 273A 825A 262B 254B 254C 254D 459 461 458 458 453 458 458 453 458 457 460 457 458 454 454 454 454 459 454 451 454 264 263 263 458 458 A48 A47 A43 A42 A46 A45 290 A26 264 266 265 260 258 257 A41 256 255 259 267 272 275 274 284 284 277 280 278 253 251 250 252 A49 A50 PHONE USB AUX DISPLAY CONTROL SMPS MAIN MCU VOLUME 300 462 462 CABLE1 CABLE10 281 282 A01 456 NOTES) THE EXCLAMATION POINT WITHIN AN EQUILATERAL TRIANGLE IS INTENDED TO ALERT THE SERVICE PERSONNEL TO THE PRESENCE OF IMPORTANT SAFETY INFORMATION IN SERVICE LITERATURE.
2-5 2-6 2. PACKING ACCESSORY SECTION Box 802 Packing 803 Bag 804 808 Battery 801 Instruction Ass'y 900 Remote Control AAA EQ MEMO
SECTION 3 ELECTRICAL CONTENTS ELECTRICAL TROUBLESHOOTING GUIDE .................................................................................... 3-2 1. SMPS PART ........................................................................................................................................... 3-2 2. MUTING CIRCUIT (MUTE) .................................................................................................................... 3-3 3. AUDIO ABNORMAL ............................................................................................................................... 3-4 4. AUDIO ABNORMAL (FUNCTION MODE) ............................................................................................. 3-5 5. U803/ 3.3 V ABNORMAL ....................................................................................................................... 3-6 6. IC603 ABNORMAL ................................................................................................................................. 3-7 7. IC600 ABNORMAL ................................................................................................................................. 3-8 8. U654 ABNORMAL .................................................................................................................................. 3-9 9. IC601 ABNORMAL ................................................................................................................................. 3-9 10. IC302 ABNORMAL ............................................................................................................................... 3-10 11. U501 ABNORMAL ................................................................................................................................ 3-10 12. U3 FM TUNER MODULE ..................................................................................................................... 3-11 13. CD PART .............................................................................................................................................. 3-12 14. CD READING CHECK ......................................................................................................................... 3-13 15. USB PART ............................................................................................................................................ 3-14 WAVEFORMS ............................................................................................................................................ 3-15 WIRING DIAGRAM ................................................................................................................................... 3-17 BLOCK DIAGRAM .................................................................................................................................... 3-19 CIRCUIT DIAGRAMS ............................................................................................................................... 3-21 1. SMPS CIRCUIT DIAGRAM .................................................................................................................. 3-21 2. MAIN/ CONTROL 1 & 2/ DISPLAY/ VOL/ USB/ PHONE/ AUX CIRCUIT DIAGRAM ......................... 3-23 3. MCU CIRCUIT DIAGRAM .................................................................................................................... 3-25 CIRCUIT VOLTAGE CHART ................................................................................................................. 3-27 PRINTED CIRCUIT BOARD DIAGRAMS ......................................................................................... 3-29 1. MAIN P.C.BOARD ................................................................................................................................ 3-29 2. SMPS P.C.BOARD ............................................................................................................................... 3-31 3. MCU P.C.BOARD ................................................................................................................................. 3-33 4. VOLUME P.C.BOARD .......................................................................................................................... 3-35 5. DISPLAY P.C.BOARD .......................................................................................................................... 3-35 6. CONTROL P.C.BOARD ....................................................................................................................... 3-37 7. USB P.C.BOARD ................................................................................................................................. 3-37 8. PHONE P.C.BOARD ............................................................................................................................ 3-39 9. AUX P.C.BOARD ................................................................................................................................. 3-39 3-1
1. SMPS PART 12 V Replace FS1101 (Use same type Fuse) Replace D1109-D1110 Check or replace D1106 YES YES YES YES YES NO NO FS1101 nomal? D1109-D1110 nomal? Replace D1101-D1104 D1106 nomal? NO NO NO D1101-D1104 nomal? Is Vcc(10V~25V) supplied to IC1101 pin5? Power Line of Main PCB is short 3-2 ELECTRICAL TROUBLESHOOTING GUIDE
2. MUTING CIRCUIT (MUTE) YES YES YES No mute Check R18 Replace Q905 Check JK801 pin50 Check IC603 pin81 “HIGH” or “LOW” Check R635 Replace IC603 NO NO NO NO NO NO Check “Low” of Q905 “C” Does “High” appear at Q905 “B”? MUTE 3-3 ELECTRICAL TROUBLESHOOTING GUIDE
3. AUDIO ABNORMAL Audio abnormal Check the connection of speakers Check the function input YES YES YES YES NO NO Check the output of IC301 pin1,2,14,15 Check DC 12V of IC301 pin3,13 Check “High” of IC301 pin7 NO Check the input signal of IC301 pin4,12 Check the Power Circuit 3-4 ELECTRICAL TROUBLESHOOTING GUIDE
4. AUDIO ABNORMAL (FUNCTION MODE) CD / USB Check the output signal of U802 pin55, 57 and refer to CD troubleshooting Check the output signal of IC302 pin23,24 YES NO Check the input signal of IC302 pin11,16 YES YES PORTABLE Check the input signal CN309 Check R398,R399 Check C385,C389 Check the output signal of IC302 pin23,24 NO NO NO Check the input signal of IC301 pin3,13 YES YES TUNER Check the output signal of U3 pin11,12 Check the output signal of C852,C853 Check the output signal of R845,R846 Check the output signal of IC302 pin23,24 NO NO NO Check the input signal of IC302 pin10,15 3-5 ELECTRICAL TROUBLESHOOTING GUIDE
5. U803/ 3.3 V ABNORMAL YES YES NO YES YES YES Portable OK Replace L2 Replace L1 Refer to SMPS troubleshooting (12V) Check IC1 pin7 is “HIHGT” OK OK Check L1 OK IC1 output normal? YES NO NO NO NO NO YES YES U803 3.3V output normal ? Check L2 IC1 pin2 input 12V? Check ECO-POWER is “HIHGT” 3-6 ELECTRICAL TROUBLESHOOTING GUIDE
6. IC603 ABNORMAL IC603 abnormal Check both end voltage of U803 3.3V/6.2V Check or replace X600 YES YES YES YES NO NO Check both end voltage of IC605(1.2V / 3.3V) Check IC603 pin111, 112 X600 operation Check or replace R602 Check IC602 Reset circuit NO NO Check IC603 pin13, 47, 94, 120, 122, 124 (1.2V) When power supply to IC603 pin107 (Low -> High) OK 3-7 ELECTRICAL TROUBLESHOOTING GUIDE
7. IC600 ABNORMAL IC600 abnormal Refer to power supply no 3.3V, check or replace Q600 Check or replace L600 YES YES YES YES NO NO Check both end voltage Q600 (3.3V) Check IC604 pin13 is 3.3V Check IC603 pin5 is “H”, Check or replace Q601 Check or replace X601 NO NO Check Q601 is “H” Check IC600 pin1, 6 X601 operation OK 3-8 ELECTRICAL TROUBLESHOOTING GUIDE
8. U654 ABNORMAL YES YES U654 abnomal OK Refer to 3.3V troubleshooting Replace U654 OK NO NO NO YES YES Check U654 pin1: CE, pin6: SCK Check U654 pin8 VDD 3.3V Check U654 pin2,5/SO,SI 9. IC601 ABNORMAL YES YES IC601 abnomal OK Refer to MCU troubleshooting Replace MCU OK NO NO NO YES YES Check IC601 pin34: CLK pin35 CKE Check MCU IC603 voltage 1.2V Check MCU IC603 3-9 ELECTRICAL TROUBLESHOOTING GUIDE
11. U501 ABNORMAL 10. IC302 ABNORMAL IC302 abnormal Check JK801 pin47, 48 Vol_CLK/Vol_Data Check or replace IC302 YES YES YES NO Check the SCL/SDA data of IC302 pin26,7 Refer to power circuit troubleshooting NO NO Check the power supply to IC302 pin1 Check the control function OK YES YES YES LCD display check Refer to power supply U803 3.3V Check MICOM IC603 pin71 CS, pin72 DAT, pin68 WR Replace MICOM OK NO NO NO YES Check the power supply to U501 pin7 Check U501 pin1 CS, pin3 WR, pin4 data 3-10 ELECTRICAL TROUBLESHOOTING GUIDE
12. U3 FM TUNER MODULE U3 FM tuner module Check Q308 B “High” Check the operation YES YES YES NO Check the power supply of U3 pin8 Check JK801 pin23,24 NO Check TU-SCL, TU-SDA OK 3-11 ELECTRICAL TROUBLESHOOTING GUIDE
13. CD PART Turn on CD Check R16,R17 Check pickup movement Check JK801/JK501 pin34(Open 3.3V, Close 0V) Check U805 S3053 Check U802 YES YES YES YES YES NO Check Open/Close Check CN703 Check U802 pin55, 57 Check CN703 YES NO YES YES NO NO NO Check “READING” display Playing, check audio output Check Reading OK OK 3-12 ELECTRICAL TROUBLESHOOTING GUIDE
14. CD READING CHECK YES YES YES Check Connector locking CN703, CN902 Check CN703 pin3, 4 (T+, T-) Defective pickup or U802, U805 Defective pickup or Q805 Defective pickup or U802, U805 Defective pickup or U802, U805 Defective pickup or U802, U805 Is reading ok? NO NO NO NO NO NO NO NO NO NO YES YES YES YES YES YES Does sled motor move? Does the laser light? Does the laser move? Does the spindle motor rotate? Check CN902 pin5,6 (SL+,SL-) Check CN703 pin19 (LD) Check CN703 pin1, 2 (F+,F-) Check CN902 pin1,2 (SP+, SP-) 3-13 ELECTRICAL TROUBLESHOOTING GUIDE
15. USB PART YES YES YES YES YES NO Replace IC1 Replace L1 OK YES Turn on the USB Check connector locking CN301,CON301 Check CON301 pin2_5V Check U802 pin55, 57 Check Power supply circuit IC401 USB+5V Check CON301 pin3, 4 (D+, D-) Check IC302 pin11,16 Check SMPS power supply Check MICOM IC603 pin116, 117 (D+, D-) NO NO NO NO NO NO NO NO NO NO Check “CHECKING” or “USB” display Check reading Playing, Check audio output Check Power supply circuit IC1 Check Power supply circuit L1 3-14 ELECTRICAL TROUBLESHOOTING GUIDE
3-15 WAVEFORMS Figure 1. USB D+ Test point: TP207 (Main board) Vp-p = 3.80 V ± 0.3 V Figure 2. USB D- Test point: TP206 (Main board) Vp-p = 3.68 V ± 0.3 V Figure 3. DAC-MCK Test point: TP41 (Main board) Vp-p = 2.94 V ± 0.3 V Figure 4. DAC-LRCK Test point: TP43 (Main board) Vp-p = 3.84 V ± 0.3 V Figure 5. DAC-BCK Test point: TP42 (Main board) Vp-p = 3.12 V ± 0.3 V Figure 6. DAC-DATA Test point: TP39 (Main board) Vp-p = 3.84 V ± 0.3 V
3-16 Figure 7. LCD-DA Test point: TP839 (Main board) Vp-p = 3.72 V ± 0.3 V Figure 8. LCD-WR Test point: TP838 (Main board) Vp-p = 3.72 V ± 0.3 V Figure 9. LCD-CS Test point: Main board Vp-p = 3.84 V ± 0.3 V Figure 10. CD-EYE Test point: TP (Main board) Vp-p = 1.24 V ± 0.2 V
3-17 3-18 R L WIRING DIAGRAM
3-19 3-20 BLOCK DIAGRAM
3-21 3-22 CIRCUIT DIAGRAMS 1. SMPS CIRCUIT DIAGRAM A 1 2 3 4 5 6 7 8 9 10 11 12 B C D E F G H I J K L M N O P Q R ST
3-23 3-24 2. MAIN/ CONTROL 1 & 2/ DISPLAY/ VOL/ USB/ PHONE/ AUX CIRCUIT DIAGRAM A 1 2 3 4 5 6 7 8 9 10 11 12 B C D E F G H I J K L M N O P Q R ST
3-25 3-26 3. MCU CIRCUIT DIAGRAM A 1 2 3 4 5 6 7 8 9 10 11 12 B C D E F G H I J K L M N O P Q R ST
3-27 3-28 CIRCUIT VOLTAGE CHART
3-29 3-30 PRINTED CIRCUIT BOARD DIAGRAMS 1. MAIN P.C.BOARD (TOP VIEW) (BOTTOM VIEW)
3-31 3-32 2. SMPS P.C.BOARD (TOP VIEW) (BOTTOM VIEW) NOTE) Warning Parts that are critical with respect to risk of fire or electrical shock.
3-33 3-34 3. MCU P.C.BOARD (TOP VIEW) (BOTTOM VIEW)
3-35 3-36 4. VOLUME P.C.BOARD (TOP VIEW) 5. DISPLAY P.C.BOARD (TOP VIEW) (BOTTOM VIEW) (BOTTOM VIEW)
3-37 3-38 6. CONTROL P.C.BOARD (TOP VIEW) 7. USB P.C.BOARD (TOP VIEW) (BOTTOM VIEW) (BOTTOM VIEW)
3-39 3-40 8. PHONE P.C.BOARD (TOP VIEW) 9. AUX P.C.BOARD (TOP VIEW) (BOTTOM VIEW) (BOTTOM VIEW)