Текст
                    500 V / 600 V High Voltage 3-phase Motor Drivers

SIM6800M/MV Series

Data Sheet

Description

Package

The SIM6800M/MV series are high voltage 3-phase
motor drivers in which transistors, a pre-drive circuit, and
bootstrap circuits (diodes and resistors) are highly
integrated.
These products can run on a 3-shunt current detection
system and optimally control the inverter systems of lowto medium-capacity motors that require universal input
standards.

DIP40
Mold Dimensions: 36.0 mm × 14.8 mm × 4.0 mm

40

21

ns

1

D

ew

Selection Guide

21

fo

500 V

ec
o

30

R

COM1
HIN3
HIN2
HIN1
SD

HIN3

ot

HIN2

N

HIN1

OCL
LIN3
LIN2
LIN1
COM2
VCC2
FO
OCP

LIN3
LIN2
LIN1

Controller

16
15
14
13
12

5V

RFO

Fault

10
9
8
7
6
5
4
3

Part Number

2.0 A

SIM6811M

2.5 A

SIM6812M

3.0 A

SIM6880M

5.0 A

SIM6822MV

600 V

Feature
Power MOSFET
IGBT with FRD,
low switching
dissipation
IGBT with FRD,
low switching
dissipation

Applications

VB1B

For motor drives such as:

m

VCC1 17

IO

rN

VDSS/VCES

de

m

VB1A
VCC

Not to scale

en

Typical Application
(SIM6811M, SIM6812M)

Leadform 2971

20

d

● Built-in Bootstrap Diodes with Current Limiting
Resistors (60 Ω)
● CMOS-compatible Input (3.3 V or 5 V)
● Pb-free (RoHS Compliant)
● Isolation Voltage: 1500 V (for 1 min)
UL-recognized Component (File No.: E118037)
(SIM6880M UL Recognition Pending)
● Fault Signal Output at Protection Activation (FO Pin)
● High-side Shutdown Signal Input (SD Pin)
● Protections Include:
Overcurrent Limit (OCL): Auto-restart
Overcurrent Protection (OCP): Auto-restart
Undervoltage Lockout for Power Supply
High-side (UVLO_VB): Auto-restart
Low-side (UVLO_VCC): Auto-restart
Thermal Shutdown (TSD): Auto-restart

es
ig

Features

CBOOT1

20 VB2

● Refrigerator Compressor Motor
● Fan Motor and Pump Motor for Washer and Dryer
● Fan Motor for Air Conditioner, Air Purifier, and
Electric Fan

CBOOT2

23 VB3
CBOOT3

VDC
28VBB

31 U

19 V
MIC

26 V1

M

35 V2
W1
24
37 W2

LS1

CFO
RO

11
LS2 2
LS3A 1

33 LS2
40 LS3B
CS

CDC

RS

CO
GND

SIM6800M/MV-DSE Rev.3.8
SANKEN ELECTRIC CO., LTD
Jun. 23, 2022
https://www.sanken-ele.co.jp/en
© SANKEN ELECTRIC CO., LTD. 2014

1


SIM6800M/MV Series Contents Description ------------------------------------------------------------------------------------------------------ 1 Contents --------------------------------------------------------------------------------------------------------- 2 1. Absolute Maximum Ratings----------------------------------------------------------------------------- 4 2. Recommended Operating Conditions ----------------------------------------------------------------- 5 es ig ns 3. Electrical Characteristics -------------------------------------------------------------------------------- 6 3.1 Characteristics of Control Parts------------------------------------------------------------------ 6 3.2 Bootstrap Diode Characteristics ----------------------------------------------------------------- 7 3.3 Thermal Resistance Characteristics ------------------------------------------------------------- 7 3.4 Transistor Characteristics ------------------------------------------------------------------------- 8 3.4.1 SIM6811M -------------------------------------------------------------------------------------- 8 3.4.2 SIM6812M -------------------------------------------------------------------------------------- 9 3.4.3 SIM6880M -------------------------------------------------------------------------------------- 9 3.4.4 SIM6822MV ---------------------------------------------------------------------------------- 10 D 4. Mechanical Characteristics --------------------------------------------------------------------------- 11 5. Insulation Distance -------------------------------------------------------------------------------------- 11 ew 6. Truth Table ----------------------------------------------------------------------------------------------- 12 rN 7. Block Diagrams ------------------------------------------------------------------------------------------ 13 8. Pin Configuration Definitions ------------------------------------------------------------------------- 14 fo 9. Typical Applications ------------------------------------------------------------------------------------ 15 10. Physical Dimensions ------------------------------------------------------------------------------------ 16 d 11. Marking Diagram --------------------------------------------------------------------------------------- 17 N ot R ec o m m en de 12. Functional Descriptions -------------------------------------------------------------------------------- 18 12.1 Turning On and Off the IC ---------------------------------------------------------------------- 18 12.2 Pin Descriptions ----------------------------------------------------------------------------------- 18 12.2.1 U, V, V1, V2, W1, and W2 ----------------------------------------------------------------- 18 12.2.2 VB1A, VB1B, VB2, and VB3 -------------------------------------------------------------- 18 12.2.3 VCC1 and VCC2 ---------------------------------------------------------------------------- 19 12.2.4 COM1 and COM2--------------------------------------------------------------------------- 19 12.2.5 HIN1, HIN2, and HIN3; LIN1, LIN2, and LIN3 -------------------------------------- 20 12.2.6 VBB -------------------------------------------------------------------------------------------- 20 12.2.7 LS1, LS2, LS3A, and LS3B ---------------------------------------------------------------- 21 12.2.8 OCP and OCL ------------------------------------------------------------------------------- 21 12.2.9 SD----------------------------------------------------------------------------------------------- 21 12.2.10 FO ---------------------------------------------------------------------------------------------- 21 12.3 Protection Functions ------------------------------------------------------------------------------ 22 12.3.1 Fault Signal Output ------------------------------------------------------------------------- 22 12.3.2 Shutdown Signal Input --------------------------------------------------------------------- 22 12.3.3 Undervoltage Lockout for Power Supply (UVLO) ----------------------------------- 22 12.3.4 Overcurrent Limit (OCL) ----------------------------------------------------------------- 23 12.3.5 Overcurrent Protection (OCP) ----------------------------------------------------------- 24 12.3.6 Thermal Shutdown (TSD) ----------------------------------------------------------------- 25 13. Design Notes ---------------------------------------------------------------------------------------------- 26 13.1 PCB Pattern Layout ------------------------------------------------------------------------------ 26 13.2 Considerations in Heatsink Mounting -------------------------------------------------------- 26 13.3 Considerations in IC Characteristics Measurement --------------------------------------- 26 14. Calculating Power Losses and Estimating Junction Temperatures --------------------------- 27 14.1 IGBT ------------------------------------------------------------------------------------------------- 27 14.1.1 IGBT Steady-state Loss, PON -------------------------------------------------------------- 27 14.1.2 IGBT Switching Loss, PSW ----------------------------------------------------------------- 28 SIM6800M/MV-DSE Rev.3.8 SANKEN ELECTRIC CO., LTD Jun. 23, 2022 https://www.sanken-ele.co.jp/en © SANKEN ELECTRIC CO., LTD. 2014 2
SIM6800M/MV Series 14.1.3 Estimating Junction Temperature of IGBT -------------------------------------------- 28 14.2 Power MOSFET ----------------------------------------------------------------------------------- 28 14.2.1 Power MOSFET Steady-state Loss, PRON----------------------------------------------- 28 14.2.2 Power MOSFET Switching Loss, PSW --------------------------------------------------- 29 14.2.3 Body Diode Steady-state Loss, PSD ------------------------------------------------------- 29 14.2.4 Estimating Junction Temperature of Power MOSFET ------------------------------ 29 D es ig ns 15. Performance Curves ------------------------------------------------------------------------------------ 30 15.1 Transient Thermal Resistance Curves -------------------------------------------------------- 30 15.2 Performance Curves of Control Parts--------------------------------------------------------- 31 15.3 Performance Curves of Output Parts --------------------------------------------------------- 36 15.3.1 Output Transistor Performance Curves ------------------------------------------------ 36 15.3.2 Switching Loss Curves --------------------------------------------------------------------- 38 15.4 Allowable Effective Current Curves ----------------------------------------------------------- 40 15.4.1 SIM6811M ------------------------------------------------------------------------------------ 40 15.4.2 SIM6812M ------------------------------------------------------------------------------------ 41 15.4.3 SIM6880M ------------------------------------------------------------------------------------ 42 15.4.4 SIM6822MV ---------------------------------------------------------------------------------- 43 15.5 Short Circuit SOAs (Safe Operating Areas) ------------------------------------------------- 44 16. Pattern Layout Example ------------------------------------------------------------------------------- 45 ew 17. Typical Motor Driver Application ------------------------------------------------------------------- 47 N ot R ec o m m en de d fo rN Important Notes ---------------------------------------------------------------------------------------------- 48 SIM6800M/MV-DSE Rev.3.8 SANKEN ELECTRIC CO., LTD Jun. 23, 2022 https://www.sanken-ele.co.jp/en © SANKEN ELECTRIC CO., LTD. 2014 3
SIM6800M/MV Series 1. Absolute Maximum Ratings VB1B–U, VB2–V, VB3–W1 VBS 20 TC = 25 °C, TJ < 150 °C Output Current (Pulse) IOP TC = 25 °C, VCC = 15 V, pulse width ≤ 1 ms, single pulse Input Voltage VIN fo rN ew IO Output Current (2) 2 2.5 3 5 3 3.75 4.5 7.5 d de m ec o R OCP–COM VISO(RMS) SD–COM LSx–COM LSx–COM A A − 0.5 to 7 V −0.5 to 7 −0.5 to 7 −0.5 to 7 −0.5 to 7 −4 to 7 −30 to 100 150 −40 to 150 V V V V V °C °C °C 1500 V Between surface of the case and each pin; AC, 60 Hz, 1 min SIM6811M SIM6812M SIM6880M SIM6822MV SIM6811M SIM6812M SIM6880M SIM6822MV (1) N ot Isolation Voltage(5) HINx–COM, LINx–COM FO–COM en VFO VOCP VSD VLS(DC) VLS(SURGE) TC(OP) TJ TSTG m FO Pin Voltage OCP Pin Voltage SD Pin Voltage LSx Pin Voltage (DC) LSx Pin Voltage (Surge) Operating Case Temperature(3) Junction Temperature(4) Storage Temperature V D Logic Supply Voltage es ig ns Current polarities are defined as follows: current going into the IC (sinking) is positive current (+); current coming out of the IC (sourcing) is negative current (−). Unless specifically noted, TA = 25 °C, COM1 = COM2 = COM. Parameter Symbol Conditions Rating Unit Remarks SIM6822MV VBB–LSx Main Supply Voltage (DC) (1) VDC 450 V SIM6880M SIM6822MV Main Power Voltage (Surge) (1) VDC(SURGE) VBB–LSx 500 V SIM6880M SIM6811M VCC = 15 V, VDSS 500 ID = 1 µA, VIN = 0 V SIM6812M IGBT / Power MOSFET V Breakdown Voltage SIM6822MV VCC = 15 V, VCES 600 IC = 1 mA, VIN = 0 V SIM6880M VCCx–COM VCC 20 Defined for the IGBT-embedded device only. Should be derated depending on an actual case temperature. See Section 15.4. (3) Refers to a case temperature measured during IC operation. (4) Refers to the junction temperature of each chip built in the IC, including the control MIC, transistors, and freewheeling diodes. (5) Refers to voltage conditions to be applied between all of the pins and the case. All the pins have to be shorted. (2) SIM6800M/MV-DSE Rev.3.8 SANKEN ELECTRIC CO., LTD Jun. 23, 2022 https://www.sanken-ele.co.jp/en © SANKEN ELECTRIC CO., LTD. 2014 4
SIM6800M/MV Series 2. Recommended Operating Conditions Unless specifically noted, COM1 = COM2 = COM. Parameter Symbol Conditions Min. Typ. Max. Unit VBB–COM — 300 400 V VCC VCCx–COM VB1B–U, VB2–V, VB3–W1 13.5 15.0 16.5 V 13.5 — 16.5 V VIN 0 — 5.5 V tIN(MIN)ON 0.5 — — μs tIN(MIN)OFF 0.5 — — Dead Time of Input Signal tDEAD 1.5 — — FO Pin Pull-up Resistor RFO 3.3 — FO Pin Pull-up Voltage VFO 3.0 — FO Pin Noise Filter Capacitor CFO 0.001 — 1 Minimum Input Pulse Width CBOOT 10 kΩ 5.5 V 0.01 μF — 220 μF IOP ≤ 3 A 390 — — IOP ≤ 3.75 A 270 — — 270 — — 150 — — — — 100 1000 — 2200 1000 — 10000 fC — — 20 kHz TC(OP) — — 100 °C Shunt Resistor* RS IOP ≤ 4.5 A RO CO en RC Filter Capacitor de d RC Filter Resistor fo IOP ≤ 7.5 A SIM6811M mΩ SIM6812M SIM6880M SIM6822MV Ω pF SIM6822MV SIM6880M SIM6811M SIM6812M m m PWM Carrier Frequency Operating Case Temperature μs rN Bootstrap Capacitor μs es ig Input Voltage (HINx, LINx, OCP, SD, FO) D VBS ew Logic Supply Voltage ns VDC Main Supply Voltage Remarks N ot R ec o * Should be a low-inductance resistor. SIM6800M/MV-DSE Rev.3.8 SANKEN ELECTRIC CO., LTD Jun. 23, 2022 https://www.sanken-ele.co.jp/en © SANKEN ELECTRIC CO., LTD. 2014 5
SIM6800M/MV Series 3. Electrical Characteristics Current polarities are defined as follows: current going into the IC (sinking) is positive current (+); current coming out of the IC (sourcing) is negative current (−). Unless specifically noted, TA = 25 °C, VCC = 15 V, COM1 = COM2 = COM. 3.1 Characteristics of Control Parts Parameter Symbol Conditions Min. Typ. Max. Unit V Remarks Power Supply Operation VCC(ON) VCCx–COM 10.5 11.5 12.5 VBS(ON) VB1B–U, VB2–V, VB3–W1 9.5 10.5 11.5 V Logic Operation Stop Voltage VCC(OFF) VCCx–COM 10.0 11.0 12.0 V VBS(OFF) VB1B–U, VB2–V, VB3–W1 VCC1 = VCC2, VCC pin current in 3-phase operation VB1B–U or VB2–V or VB3–W1; HINx = 5 V; VBx pin current in 1-phase operation 9.0 10.0 11.0 V — 3.2 4.5 mA 140 400 μA — 2.0 2.5 V 1.0 1.5 — V VIH fo Input Signal High Level Input Threshold Voltage (HINx, LINx, SD, FO) Low Level Input Threshold Voltage d VIL es ig IIH VIN = 5 V — 230 500 μA IIL en de (HINx, LINx, SD, FO) — — 2 μA VFO = 5 V, RFO = 10 kΩ 0 — 0.5 V VFO = 5 V, RFO = 10 kΩ 4.8 — — V VOCL(L) 0 — 0.5 V VOCL(H) 4.5 — 5.5 V VLIM 0.6175 0.6500 0.6825 V VTRIP 0.9 1.0 1.1 V tP 20 25 — μs VIN = 0 V m m VFOL R ec o High Level Input Current (HINx, LINx) Low Level Input Current (HINx, LINx) Fault Signal Output FO Pin Voltage at Fault Signal Output FO Pin Voltage in Normal Operation Protection — rN IBS D Logic Supply Current ew ICC ns Logic Operation Start Voltage N ot OCL Pin Output Voltage (L) OCL Pin Output Voltage (H) Current Limit Reference Voltage OCP Threshold Voltage OCP Hold Time VFOH OCP Blanking Time Current Limit Blanking Time TSD Operating Temperature tBK(OCP) — 2 — μs tBK(OCL) — 2 — μs TDH 135 150 165 °C TSD Releasing Temperature TDL 105 120 135 °C SIM6800M/MV-DSE Rev.3.8 SANKEN ELECTRIC CO., LTD Jun. 23, 2022 https://www.sanken-ele.co.jp/en © SANKEN ELECTRIC CO., LTD. 2014 6
SIM6800M/MV Series Bootstrap Diode Characteristics Parameter Bootstrap Diode Leakage Current Bootstrap Diode Forward Voltage Bootstrap Diode Series Resistor Conditions Min. Typ. Max. Unit ILBD VR = 500 V — — 10 μA VFB IFB = 0.15 A — 1.0 1.3 V 45 60 75 Ω Conditions All power MOSFETs operating Min. Typ. Max. — — R(J-C)Q(2) All IGBTs operating — — R(J-C)F(3) All freewheeling diodes operating All power MOSFETs operating — — RBOOT Remarks RJ-C Junction-to-Case Thermal Resistance(1) RJ-A All IGBTs operating R(J-A)F All freewheeling diodes operating °C/W 3.6 °C/W 4.2 °C/W — — 25 °C/W — — 25 °C/W — — 29 °C/W fo R(J-A)Q 3.6 Remarks SIM6811M SIM6812M SIM6822MV SIM6880M SIM6822MV SIM6880M SIM6811M SIM6812M SIM6822MV SIM6880M SIM6822MV SIM6880M m Measurement point 21 5 mm N ot R ec o 40 m en de d Junction-to-Ambient Thermal Resistance Unit es ig Symbol D Parameter ns Thermal Resistance Characteristics ew 3.3 Symbol rN 3.2 1 20 Figure 3-1. Case Temperature Measurement Point (1) Refers to a case temperature at the measurement point described in Figure 3-1, below. Refers to steady-state thermal resistance between the junction of the built-in transistors and the case. For transient thermal characteristics, see Section 15.1. (3) Refers to steady-state thermal resistance between the junction of the built-in freewheeling diodes and the case. (2) SIM6800M/MV-DSE Rev.3.8 SANKEN ELECTRIC CO., LTD Jun. 23, 2022 https://www.sanken-ele.co.jp/en © SANKEN ELECTRIC CO., LTD. 2014 7
SIM6800M/MV Series 3.4 Transistor Characteristics Figure 3-2 provides the definitions of switching characteristics described in this and the following sections. HINx/ LINx 0 trr toff td(off) tf ton td(on) tr ID / IC ns 90% 10% 0 D es ig VDS / VCE ew 0 SIM6811M Symbol Drain-to-Source Leakage Current IDSS Drain-to-Source On-resistance Source-to-Drain Diode Forward Voltage High-side Switching Source-to-Drain Diode Reverse Recovery Time Turn-on Delay Time RDS(ON) Unit VDS = 500 V, VIN = 0 V — — 100 µA — 3.2 4.0 Ω ISD =1.0 A, VIN = 0 V — 1.0 1.5 V — 150 — ns td(on) — 770 — ns tr — 70 — ns td(off) — 690 — ns — 30 — ns — 150 — ns — 690 — ns — 90 — ns — 650 — ns — 50 — ns de VDC = 300 V, ID = 2.0 A, inductive load, VIN = 0→5 V or 5→0 V, TJ = 25 °C tf R Fall Time Max. ID = 1.0 A, VIN = 5 V m Turn-off Delay Time Typ. trr m ec o Rise Time Min. en VSD Conditions fo Parameter d 3.4.1 Switching Characteristics Definitions rN Figure 3-2. N ot Low-side Switching Source-to-Drain Diode Reverse Recovery Time Turn-on Delay Time Rise Time Turn-off Delay Time Fall Time trr td(on) tr td(off) VDC = 300 V, ID = 2.0 A, inductive load, VIN = 0→5 V or 5→0 V, TJ = 25 °C tf SIM6800M/MV-DSE Rev.3.8 SANKEN ELECTRIC CO., LTD Jun. 23, 2022 https://www.sanken-ele.co.jp/en © SANKEN ELECTRIC CO., LTD. 2014 8
SIM6800M/MV Series SIM6812M Parameter Symbol Drain-to-Source Leakage Current ICES Drain-to-Source On-resistance Source-to-Drain Diode Forward Voltage High-side Switching Source-to-Drain Diode Reverse Recovery Time Turn-on Delay Time Conditions Min. Typ. Max. Unit VDS = 500 V, VIN = 0 V — — 100 µA VCE(SAT) ID = 1.25 A, VIN = 5 V — 2.0 2.4 Ω VF ISD =1.25 A, VIN = 0 V — 1.0 1.5 V — 140 — ns — 910 — ns — 100 — ns trr VDC = 300 V, ID = 2.5 A, inductive load, VIN = 0→5 V or 5→0 V, TJ = 25 °C td(on) tr ns Fall Time tf — Low-side Switching Source-to-Drain Diode Reverse Recovery Time Turn-on Delay Time es ig Rise Time ns 3.4.2 trr — 155 — ns — 875 — ns — 110 — ns — 775 — ns — 35 — ns Min. Typ. Max. Unit VCE = 600 V, VIN = 0 V — — 1 mA IC = 3.0 A, VIN = 5 V — 1.85 2.30 V IF = 3.0 A, VIN = 0 V — 2.0 2.4 V — 100 — ns — 880 — ns — 120 — ns — 740 — ns tf — 210 — ns trr — 100 — ns — 820 — ns — 140 — ns — 660 — ns — 200 — ns rN tr Turn-off Delay Time td(off) 700 — 40 — ns fo tf d Fall Time en Symbol ICES VCE(SAT) ec o m Parameter Collector-to-Emitter Leakage Current Collector-to-Emitter Saturation Voltage Diode Forward Voltage de SIM6880M m 3.4.3 VDC = 300 V, ID = 2.5 A, inductive load, VIN = 0→5 V or 5→0 V, TJ = 25 °C td(on) Rise Time — D td(off) ew Turn-off Delay Time VF Conditions High-side Switching R Diode Reverse Recovery Time Turn-on Delay Time ot Rise Time N Turn-off Delay Time Fall Time trr td(on) tr td(off) VDC = 300 V, IC = 3.0 A, inductive load, VIN = 0→5 V or 5→0 V, TJ = 25 °C Low-side Switching Diode Reverse Recovery Time Turn-on Delay Time Rise Time Turn-off Delay Time Fall Time td(on) tr td(off) VDC = 300 V, IC = 3.0 A, inductive load, VIN = 0→5 V or 5→0 V, TJ = 25 °C tf SIM6800M/MV-DSE Rev.3.8 SANKEN ELECTRIC CO., LTD Jun. 23, 2022 https://www.sanken-ele.co.jp/en © SANKEN ELECTRIC CO., LTD. 2014 9
SIM6800M/MV Series SIM6822MV Parameter Collector-to-Emitter Leakage Current Collector-to-Emitter Saturation Voltage Diode Forward Voltage Min. Typ. Max. Unit VCE = 600 V, VIN = 0 V — — 1 mA VCE(SAT) IC = 5 A, VIN = 5 V — 1.75 2.2 V VF IF = 5 A, VIN = 0 V — 2.0 2.4 V — 80 — ns — 740 — ns — 70 — ns es ig 3.4.4 Symbol 570 — ns 100 — ns 80 — ns — 690 — ns — 100 — ns — 540 — ns — 100 — ns ICES Conditions Diode Reverse Recovery Time trr Turn-on Delay Time td(on) Rise Time VDC = 300 V, IC = 5 A, inductive load, VIN = 0→5 V or 5→0 V, TJ = 25 °C tr Turn-off Delay Time td(off) tf — trr — Fall Time ew Turn-on Delay Time D Low-side Switching Diode Reverse Recovery Time td(on) VDC = 300 V, IC = 5 A, inductive load, VIN = 0→5 V or 5→0 V, TJ = 25 °C tr rN Rise Time Turn-off Delay Time — td(off) fo tf N ot R ec o m m en de d Fall Time ns High-side Switching SIM6800M/MV-DSE Rev.3.8 SANKEN ELECTRIC CO., LTD Jun. 23, 2022 https://www.sanken-ele.co.jp/en © SANKEN ELECTRIC CO., LTD. 2014 10
SIM6800M/MV Series 4. Mechanical Characteristics es ig ns Parameter Conditions Min. Typ. Max. Unit Remarks Heatsink Mounting * 0.294 — 0.441 N∙m Screw Torque Flatness of Heatsink See Figure 4-1. 0 — 100 μm Attachment Area Package Weight — 5.2 — g * Requires using a metric screw of M2.5 and a plain washer of 6.0 mm (φ). For more on screw tightening, see Section 13.2. Heatsink fo rN ew D Measurement position -+ - de d + Heasink Flatness Measurement Position Insulation Distance Parameter Clearance ec o 5. m m en Figure 4-1. Conditions Between heatsink* and leads. See Figure 5-1. Min. Typ. Max. Unit 1.5 — 2.1 mm Remarks N ot R Creepage 1.7 — — mm * Refers to when a heatsink to be mounted is flat. If your application requires a clearance exceeding the maximum distance given above, use an alternative (e.g., a convex heatsink) that will meet the target requirement. Creepage Clearance Heatsink Figure 5-1. Insulation Distance Definitions SIM6800M/MV-DSE Rev.3.8 SANKEN ELECTRIC CO., LTD Jun. 23, 2022 https://www.sanken-ele.co.jp/en © SANKEN ELECTRIC CO., LTD. 2014 11
SIM6800M/MV Series 6. Truth Table Table 6-1. Truth Table for Operation Modes de Undervoltage Lockout for High-side Power Supply (UVLO_VB) m m en Undervoltage Lockout for Low-side Power Supply (UVLO_VCC) R ec o Overcurrent Protection (OCP) N ot Overcurrent Limit (OCL) (OCL = SD) Thermal Shutdown (TSD) Low-side Transistor OFF OFF ON ON OFF OFF OFF OFF OFF OFF ON ON OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF ON ON OFF OFF OFF OFF ew D es ig High-side Transistor OFF ON OFF ON OFF ON OFF ON OFF OFF OFF OFF OFF OFF OFF OFF OFF ON OFF ON OFF OFF OFF OFF OFF ON OFF ON rN External Shutdown Signal Input FO = Low Level LINx L L H H L L H H L L H H L L H H L L H H L L H H L L H H fo Normal Operation HINx L H L H L H L H L H L H L H L H L H L H L H L H L H L H d Mode ns Table 6-1 is a truth table that provides the logic level definitions of operation modes. In the case where HINx and LINx pin signals in each phase are high at the same time, both the high- and low-side transistors become on (simultaneous on-state). Therefore, HINx and LINx signals, the input signals for the HINx and LINx pins, require dead time setting so that such a simultaneous on-state event can be avoided. After the IC recovers from a UVLO_VCC condition, the low-side transistors resume switching in accordance with the input logic levels of the LINx signals (level-triggered), whereas the high-side transistors resume switching at the next rising edge of an HINx signal (edge-triggered). After the IC recovers from a UVLO_VB condition, the high-side transistors resume switching at the next rising edge of an HINx signal (edge-triggered). SIM6800M/MV-DSE Rev.3.8 SANKEN ELECTRIC CO., LTD Jun. 23, 2022 https://www.sanken-ele.co.jp/en © SANKEN ELECTRIC CO., LTD. 2014 12
SIM6800M/MV Series 7. Block Diagrams 30 VB1B 21 VB1A 20 VB2 23 VB3 VCC1 17 10 9 8 7 UVLO 28 VBB High Side Level Shift Driver Input Logic (OCP reset) Low Side Driver VCC2 5 FO 4 ew COM2 6 Thermal Shutdown OCP and OCL ec o m UVLO Input Logic UVLO UVLO UVLO R High Side Level Shift Driver Input Logic (OCP reset) Low Side Driver COM2 6 VCC2 5 FO 4 OCP 3 VB1B 21 VB1A 20 VB2 23 VB3 ot N 10 9 8 7 LS1 LS2 LS2 LS3B LS3A d 30 en m VCC1 17 OCL LIN3 LIN2 LIN1 11 33 2 40 1 V1 U V2 W2 SIM6811M or SIM6812M de Figure 7-1. 15 14 13 12 16 W1 V fo rN UVLO OCP 3 HIN3 HIN2 HIN1 SD COM1 24 19 26 31 35 37 ns OCL LIN3 LIN2 LIN1 Input Logic UVLO es ig 15 14 13 12 16 UVLO D HIN3 HIN2 HIN1 SD COM1 UVLO UVLO Thermal Shutdown 28 VBB 24 19 26 31 35 37 W1 V 11 33 2 40 1 LS1 LS2 LS2 LS3B LS3A V1 U V2 W2 OCP and OCL Figure 7-2. SIM6822MV or SIM6880M SIM6800M/MV-DSE Rev.3.8 SANKEN ELECTRIC CO., LTD Jun. 23, 2022 https://www.sanken-ele.co.jp/en © SANKEN ELECTRIC CO., LTD. 2014 13
SIM6800M/MV Series 8. Pin Configuration Definitions Top View 40 40 21 1 20 1 21 ns es ig D ew rN fo d de en m ec o ot N Description W-phase IGBT emitter, or power MOSFET source V-phase IGBT emitter, or power MOSFET source Overcurrent protection signal input Fault signal output and shutdown signal input Low-side logic supply voltage input Low-side logic ground Logic input for U-phase low-side gate driver Logic input for V-phase low-side gate driver Logic input for W-phase low-side gate driver Overcurrent limit signal output U-phase IGBT emitter, or power MOSFET source High-side shutdown signal input Logic input for U-phase high-side gate driver Logic input for V-phase high-side gate driver Logic input for W-phase high-side gate driver High-side logic ground High-side logic supply voltage input (Pin removed) Bootstrap capacitor connection for V-phase V-phase high-side floating supply voltage input U-phase high-side floating supply voltage input (Pin removed) W-phase high-side floating supply voltage input W-phase output (connected to W2 externally) (Pin removed) V-phase output (connected to V2 externally) (Pin removed) Positive DC bus supply voltage (Pin removed) U-phase high-side floating supply voltage input U-phase output (Pin removed) (Pin trimmed) V-phase IGBT emitter, or power MOSFET source (Pin removed) V-phase output (connected to V1 externally) (Pin removed) W-phase output (connected to W1 externally) (Pin removed) (Pin removed) W-phase IGBT emitter, or power MOSFET source m Pin Name LS3A LS2 OCP FO VCC2 COM2 LIN1 LIN2 LIN3 OCL LS1 SD HIN1 HIN2 HIN3 COM1 VCC1 — V VB2 VB1A — VB3 W1 — V1 — VBB — VB1B U — LS2 — V2 — W2 — — LS3B R 20 Pin Number 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 SIM6800M/MV-DSE Rev.3.8 SANKEN ELECTRIC CO., LTD Jun. 23, 2022 https://www.sanken-ele.co.jp/en © SANKEN ELECTRIC CO., LTD. 2014 14
SIM6800M/MV Series 9. Typical Applications CR filters and Zener diodes should be added to your application as needed. This is to protect each pin against surge voltages causing malfunctions, and to avoid the IC being used under the conditions exceeding the absolute maximum ratings where critical damage is inevitable. Then, check all the pins thoroughly under actual operating conditions to ensure that your application works flawlessly. VB2 20 V 19 21 VB1A 23 VB3 VCC1 17 CBOOT3 Controller HIN1 LS1 OCL LIN3 LIN2 LIN1 COM2 VCC2 FO OCP LIN3 LIN2 LIN1 5V RFO Fault CFO 26 V1 30 MIC M CBOOT1 33 LS2 35 V2 37 W2 fo CS CDC 40 LS3B de d RS CO VB1B 31 U LS2 2 LS3A 1 RO VDC 28 VBB D HIN2 ew HIN3 HIN2 HIN1 SD HIN3 24 W1 16 15 14 13 12 11 10 9 8 7 6 5 4 3 rN COM1 GND ns VCC es ig CBOOT2 SIM6811M / SIM6812M Typical Application Using a Single Shunt Resistor en Figure 9-1. m VB2 20 V 19 m CBOOT2 VCC ec o COM1 GND R HIN3 HIN2 ot Controller HIN1 HIN3 HIN2 HIN1 SD N LS1 OCL LIN3 LIN2 LIN1 COM2 VCC2 FO OCP LIN3 LIN2 LIN1 5V RFO Fault CO2 CBOOT3 16 15 14 13 12 11 10 9 8 7 6 5 4 3 24 W1 26 V1 VDC 28 VBB MIC LS2 2 LS3A 1 RO1 CO1 CFO 21 VB1A 23 VB3 VCC1 17 RO2 30 VB1B 31 U M CBOOT1 33 LS2 35 V2 37 W2 CS CDC 40 LS3B CO3 RO3 RS1 RS2 Figure 9-2. RS3 SIM6811M / SIM6812M Typical Application Using Three Shunt Resistors SIM6800M/MV-DSE Rev.3.8 SANKEN ELECTRIC CO., LTD Jun. 23, 2022 https://www.sanken-ele.co.jp/en © SANKEN ELECTRIC CO., LTD. 2014 15
SIM6800M/MV Series 10. Physical Dimensions 1.8 ±0.3 +0.1 33.782±0.3 17.4±0.5 ns m en 1.778 ±0.25 (Ends of pins) NOTES: es ig de 0.52 -0.05 d fo rN 4 ±0.2 36 ±0.3 1.8 ±0.1 ew Gate burr 8.35 ±0.3 20 D 1 φ3.2±0.2 Pin 1 indicator 14.0 ±0.2 14.8 ±0.3 Top view 16.7 21 40 7.4 ±0.15 2-R1.5 0.42 +0.4 -0.3 8.35 ±0.3 1.15 max. 7.6 +0.1 -0.05 ● DIP40 Package 1.7 min . R ec o m - Dimensions in millimeters - Pb-free (RoHS compliant) - The leads illustrated above are for reference only, and may not be actual states of being bent. - Maximum gate burr height is 0.3 mm. 40 21 φ1.1 typ. 33.7 0.04 Center of screw hole 8.7 17.4 typ. N ot ● Reference Through Hole Size and Layout 1 20 Pin pich: 1.778 33.782 Unit: mm SIM6800M/MV-DSE Rev.3.8 SANKEN ELECTRIC CO., LTD Jun. 23, 2022 https://www.sanken-ele.co.jp/en © SANKEN ELECTRIC CO., LTD. 2014 16
SIM6800M/MV Series 11. Marking Diagram ● SIM6800M Series 40 21 SIM68xxM Part Number Lot Number: Y is the last digit of the year of manufacture (0 to 9) M is the month of the year (1 to 9, O, N, or D) DD is the day of the month (01 to 31) 1 es ig ns YMDD X 20 fo rN ew D Control Number X is the control symbol (A to Z) de d ● SIM6800MV Series 21 en 40 m SIM68xxM m Lot Number: Y is the last digit of the year of manufacture (0 to 9) M is the month of the year (1 to 9, O, N, or D) DD is the day of the month (01 to 31) ec o Y M D D XV 20 Control Number X is the control symbol (A to Z) V is the control symbol N ot R 1 Part Number SIM6800M/MV-DSE Rev.3.8 SANKEN ELECTRIC CO., LTD Jun. 23, 2022 https://www.sanken-ele.co.jp/en © SANKEN ELECTRIC CO., LTD. 2014 17
SIM6800M/MV Series 12. Functional Descriptions 12.2.2 Unless specifically noted, this section uses the following definitions: These pins are connected to bootstrap capacitors for the high-side floating supply. In actual applications, use either of the VB1A or VB1B pin because they are internally connected. Voltages across the VBx and these output pins should be maintained within the recommended range (i.e., the Logic Supply Voltage, VBS) given in Section 2. A bootstrap capacitor, CBOOTx, should be connected in each of the traces between the VB1A (VB1B) and U pins, the VB2 and V pins, the VB3 and W1 pins. For proper startup, turn on the low-side transistor first, then fully charge the bootstrap capacitor, CBOOTx. For the capacitance of the bootstrap capacitors, CBOOTx, choose the values that satisfy Equations (1) and (2). Note that capacitance tolerance and DC bias characteristics must be taken into account when you choose appropriate values for CBOOTx. es ig ns ● All the characteristic values given in this section are typical values. ● All the circuit diagrams listed in this section represent the type of IC that incorporates power MOSFETs. All the functional descriptions in this section are also applicable to the type of IC that incorporates IGBTs. ● For pin and peripheral component descriptions, this section employs a notation system that denotes a pin name with the arbitrary letter “x”, depending on context. Thus, “the VCCx pin” is used when referring to either or both of the VCC1 and VCC2 pins. ● The COM1 pin is always connected to the COM2 pin. VB1A, VB1B, VB2, and VB3 D 12.1 Turning On and Off the IC (1) 1 μF ≤ CBOOTx ≤ 220 μF (2) rN ew CBOOTx (μF) > 800 × t L(OFF) fo In Equation (1), let tL(OFF) be the maximum off-time of the low-side transistor (i.e., the non-charging time of CBOOTx), measured in seconds. de d The procedures listed below provide recommended startup and shutdown sequences. To turn on the IC properly, do not apply any voltage on the VBB, HINx, and LINx pins until the VCCx pin voltage has reached a stable state (VCC(ON) ≥ 12.5 V). It is required to fully charge bootstrap capacitors, CBOOTx, at startup (see Section 12.2.2). To turn off the IC, set the HINx and LINx pins to logic low (or “L”), and then decrease the VCCx pin voltage. 12.2.1 m en 12.2 Pin Descriptions U, V, V1, V2, W1, and W2 N ot R ec o m The U, V1, V2, W1, and W2 pins are the outputs of the three phases, and serve as the connection terminals to the 3-phase motor. The V pin must be connected to a bootstrap capacitor of the V-phase. Do not connect the 3phase motor to the V pin. The V1 and W1 pins must be connected to the V2 and W2 pins on a PCB, respectively. The U, V (V1) and W1 pins are the grounds for the VB1A (VB1B), VB2, and VB3 pins. The U, V and W1 pins are connected to the negative nodes of bootstrap capacitors, CBOOTx. The V pin is internally connected to the V1 pin. Since high voltages are applied to these output pins (U, V1, V2, W1, and W2), it is required to take measures for insulating as follows: Even while the high-side transistor is off, voltage across the bootstrap capacitor keeps decreasing due to power dissipation in the IC. When the VBx pin voltage decreases to VBS(OFF) or less, the high-side undervoltage lockout (UVLO_VB) starts operating (see Section 12.3.3.1). Therefore, actual board checking should be done thoroughly to validate that voltage across the VBx pin maintains over 11.0 V (VBS > VBS(OFF)) during a lowfrequency operation such as a startup period. As Figure 12-1 shows, a bootstrap diode, DBOOTx, and a current-limiting resistor, RBOOTx, are internally placed in series between the VCC1 and VBx pins. Time constant for the charging time of CBOOTx, τ, can be computed by Equation (3): τ = CBOOTx × R BOOTx , (3) where CBOOTx is the optimized capacitance of the bootstrap capacitor, and RBOOTx is the resistance of the current-limiting resistor (60 Ω ± 25%). ● Keep enough distance between the output pins and low-voltage traces. ● Coat the output pins with insulating resin. SIM6800M/MV-DSE Rev.3.8 SANKEN ELECTRIC CO., LTD Jun. 23, 2022 https://www.sanken-ele.co.jp/en © SANKEN ELECTRIC CO., LTD. 2014 18
SIM6800M/MV Series VB1B 30 20 VBB 23 0 28 CBOOT3 HO3 HO2 HO1 5 VCC2 0 Set CBOOT2 VB3 Reset VDC VCC U MIC V VBx–HSx 19 26 V1 16 COM1 6 COM2 W2 0 31 0 37 Stays logic high Q 24 W1 Figure 12-1. VBS(OFF) VBS(ON) M ns VB2 DBOOT3 RBOOT3 17 VCC1 HINx CBOOT1 DBOOT2 RBOOT2 0 es ig DBOOT1 RBOOT1 Bootstrap Circuit Waveforms at VBx–HSx Voltage Drop D Figure 12-3. VCC1 and VCC2 ew 12.2.3 fo rN These are the logic supply pins for the built-in control MIC. The VCC1 and VCC2 pins must be externally connected on a PCB because they are not internally connected. To prevent malfunction induced by supply ripples or other factors, put a 0.01 μF to 0.1 μF ceramic capacitor, CVCC, near these pins. To prevent damage caused by surge voltages, put an 18 V to 20 V Zener diode, DZ, between the VCCx and COMx pins. Voltages to be applied between the VCCx and COMx pins should be regulated within the recommended operational range of VCC, given in Section 2. m en de d Figure 12-2 shows an internal level-shifting circuit. A high-side output signal, HOx, is generated according to an input signal on the HINx pin. When an input signal on the HINx pin transits from low to high (rising edge), a “Set” signal is generated. When the HINx input signal transits from high to low (falling edge), a “Reset” signal is generated. These two signals are then transmitted to the high-side by the level-shifting circuit and are input to the SR flip-flop circuit. Finally, the SR flip-flop circuit feeds an output signal, Q (i.e., HOx). Figure 12-3 is a timing diagram describing how noise or other detrimental effects will improperly influence the level-shifting process. When a noise-induced rapid voltage drop between the VBx and output pins (U, V, or W1; hereafter “VBx–HSx”) occurs after the Set signal generation, the next Reset signal cannot be sent to the SR flip-flop circuit. And the state of an HOx signal stays logic high (or “H”) because the SR flip-flop does not respond. With the HOx state being held high (i.e., the high-side transistor is in an on-state), the next LINx signal turns on the low-side transistor and causes a simultaneously-on condition, which may result in critical damage to the IC. To protect the VBx pin against such a noise effect, add a bootstrap capacitor, CBOOTx, in each phase. CBOOTx must be placed near the IC and be connected between the VBx and HSx pins with a minimal length of traces. To use an electrolytic capacitor, add a 0.01 μF to 0.1 μF bypass capacitor, CPx, in parallel near these pins used for the same phase. 5 VCC2 VCC ot N U1 Figure 12-4. 16 COM1 6 COM2 VCCx Pin Peripheral Circuit VBx 12.2.4 S Set Input logic HINx MIC CVCC DZ R ec o m 17 VCC1 Pulse generator Reset Q HOx R HSx COM1 16 Figure 12-2. Internal Level-shifting Circuit COM1 and COM2 These are the logic ground pins for the built-in control MIC. The COM1 and COM2 pins should be connected externally on a PCB because they are not internally connected. Varying electric potential of the logic ground can be a cause of improper operations. Therefore, connect the logic ground as close and short as possible to shunt resistors, RSx, at a single-point ground (or star ground) which is separated from the power ground (see Figure SIM6800M/MV-DSE Rev.3.8 SANKEN ELECTRIC CO., LTD Jun. 23, 2022 https://www.sanken-ele.co.jp/en © SANKEN ELECTRIC CO., LTD. 2014 19
SIM6800M/MV Series 12-5). voltage of the HINx and LINx pins becomes slightly lower than the output voltage of the microcontroller. U1 VDC VBB 28 Table 12-1. Input Signals for HINx and LINx Pins CS Connect the COM1 and COM2 pins on a PCB. Figure 12-5. 12.2.5 RS3 Create a single-point ground (a star ground) near RSx, but keep it separated from the power ground. OCP 0 V < VIN < 0.5 V ≥0.5 μs ≥0.5 μs Connections to Logic Ground ns LS3A 1 3 V < VIN < 5.5 V ≤20 kHz ≥1.5 μs U1 ew 6 COM2 Input Voltage Input Pulse Width PWM Carrier Frequency Dead Time RS2 es ig LS2 2 RS1 D LS1 11 Low Level Signal HINx (LINx) HIN1, HIN2, and HIN3; LIN1, LIN2, and LIN3 5V 2 kΩ 20 kΩ COM1 (COM2) Figure 12-6. ec o R ot N Internal Circuit Diagram of HINx or LINx Pin U1 RIN1x Input signal HINx/ LINx m m en de d fo These are the input pins of the internal motor drivers for each phase. The HINx pin acts as a high-side controller; the LINx pin acts as a low-side controller. Figure 12-6 shows an internal circuit diagram of the HINx or LINx pin. This is a CMOS Schmitt trigger circuit with a built-in 20 kΩ pull-down resistor, and its input logic is active high. Input signals across the HINx–COMx and the LINx– COMx pins in each phase should be set within the ranges provided in Table 12-1, below. Note that dead time setting must be done for HINx and LINx signals because the IC does not have a dead time generator. The higher PWM carrier frequency rises, the more switching loss increases. Hence, the PWM carrier frequency must be set so that operational case temperatures and junction temperatures have sufficient margins against the absolute maximum ranges, specified in Section 1. If the signals from the microcontroller become unstable, the IC may result in malfunctions. To avoid this event, the outputs from the microcontroller output line should not be high impedance. Also, if the traces from the microcontroller to the HINx or LINx pin (or both) are too long, the traces may be interfered by noise. Therefore, it is recommended to add an additional filter or a pull-down resistor near the HINx or LINx pin as needed (see Figure 12-7). Here are filter circuit constants for reference: RIN1x: 33 Ω to 100 Ω RINx: 1 kΩ to 10 kΩ CINx: 100 pF to 1000 pF 2 kΩ rN 16 COM1 High Level Signal Parameter CDC RIN2x SIM68xxM Controller Figure 12-7. 12.2.6 CINx Filter Circuit for HINx or LINx Pin VBB This is the input pin for the main supply voltage, i.e., the positive DC bus. All of the power MOSFET drains (IGBT collectors) of the high-side are connected to this pin. Voltages between the VBB and COMx pins should be set within the recommended range of the main supply voltage, VDC, given in Section 2. To suppress surge voltages, put a 0.01 μF to 0.1 μF bypass capacitor, CS, near the VBB pin and an electrolytic capacitor, CDC, with a minimal length of PCB traces to the VBB pin. Care should be taken in adding RIN1x and RIN2x to the traces. When they are connected to each other, the input SIM6800M/MV-DSE Rev.3.8 SANKEN ELECTRIC CO., LTD Jun. 23, 2022 https://www.sanken-ele.co.jp/en © SANKEN ELECTRIC CO., LTD. 2014 20
SIM6800M/MV Series VBB 28 VDC CS RS1 LS1 11 6 COM2 LS3A 1 RS2 DRS3 m en RS3 Put a shunt resistor near the IC with a minimum length to the LSx pin. ns 12.2.10 FO This pin operates as the fault signal output and the lowside shutdown signal input. Sections 12.3.1 and 12.3.2 explain the two functions in detail, respectively. Figure 12-9 illustrates an internal circuit diagram of the FO pin and its peripheral circuit. ec o m Add a fast recovery diode to a long trace. When a 5 V or 3.3 V signal is input to the SD pin, the high-side transistors turn off independently of any HINx signals. This is because the SD pin does not respond to a pulse shorter than an internal filter of 3.3 μs (typ.). The SD-OCL pin connection, as described in Section 12.2.8, allows the IC to turn off the high-side transistors at OCL or OCP activation. Also, inputting the inverted signal of the FO pin to the SD pin permits all the highand low-side transistors to turn off, when the IC detects an abnormal condition (i.e., some or all of the protections such as TSD, OCP, and UVLO are activated). d LS2 2 CDC DRS2 de 16 COM1 OCP and OCL ot 12.2.8 VFO Connections to LSx Pin R Figure 12-8. SD fo DRS1 12.2.9 rN U1 ● Overcurrent Pprotection (OCP) This function detects inrush currents larger than those detected by the OCL. When the OCP pin voltage exceeds the OCP Threshold Voltage, VTRIP, the IC operates as follows: the OCL pin = logic high, the low-side transistors = off, the FO pin = logic low. In addition, if the OCL pin is connected to the SD pin, the high-side transistors can be turned off. For a more detailed OCP description, see Section 12.3.5. es ig These are the source (emitter) pins of the low-side power MOSFETs (IGBTs). For current detection, the LS1, LS2, and LS3A (LS3B) pins should be externally connected to shunt resistors, RSx. In actual applications, use either of the LS3A or LS3B pin because they are internally connected. When connecting a shunt resistor, use a resistor with low inductance, and place it as near as possible to the IC with a minimum length of traces to the LSx and COMx pins. The LSx pin may be prone to negative potential due to high inductance, which is mainly caused by longer circuit traces; as a result, circuit malfunctions tend to occur. To avoid such malfunction, design your application so that PCB traces will have inductance as low as possible. In applications where long PCB traces are required, add a fast recovery diode, DRSx, between the LSx and COMx pins in order to prevent the IC from malfunctioning. Do not design an application where the LSx Pin Voltage (Surge), VLS(SURGE), decreases to −4 V or less. transistors operate according to an input signal (HINx or LINx). If the OCL pin is connected to the SD pin, the high-side transistors can be turned off. For a more detailed OCL description, see Section 12.3.4. D LS1, LS2, LS3A, and LS3B ew 12.2.7 FO ● Overcurrent Limit (OCL) When the OCP pin voltage exceeds the Current Limit Reference Voltage, VLIM, the OCL pin logic level becomes high. While the OCL is in working, the output 5V 2 kΩ INT 1 MΩ 3.0 µs (typ.) Blanking filter 50 Ω CFO N The OCP pin serves as the input for the overcurrent protections which monitor the currents going through the output transistors. In normal operation, the OCL pin logic level is low. In case one or more of the protections listed below are activated by an OCP input signal, the OCL pin logic level becomes high. If the OCL pin is connected to the SD pin so that the SD pin will respond to the OCL input signal, the high-side transistors can be turned off when the protections (OCP and OCL) are activated. U1 RFO QFO Output SW turn-off and QFO turn-on COM Figure 12-9. Internal Circuit Diagram of FO Pin and Its Peripheral Circuit Because of its open-collector nature, the FO pin should be tied by a pull-up resistor, RFO, to the external power supply. The external power supply voltage (i.e., the FO Pin Pull-up Voltage, VFO) should range from 3.0 V to 5.5 V. When the pull-up resistor, RFO, has a too small resistance, the FO pin voltage at fault signal output SIM6800M/MV-DSE Rev.3.8 SANKEN ELECTRIC CO., LTD Jun. 23, 2022 https://www.sanken-ele.co.jp/en © SANKEN ELECTRIC CO., LTD. 2014 21
SIM6800M/MV Series becomes high due to the saturation voltage drop of a builtin transistor, QFO. Therefore, it is recommended to use a 3.3 kΩ to 10 kΩ pull-up resistor. To suppress noise, add a filter capacitor, CFO, near the IC with minimizing a trace length between the FO and COMx pins. For avoiding repeated OCP activations, the external microcontroller must shut off any input signals to the IC within an OCP hold time, tP, after the internal transistor (QFO) turn-on. tP is 15 μs where minimum values of thermal characteristics are taken into account. (For more details, see Section 12.3.5.) Our recommendation is to use a 0.001 μF to 0.01 μF filter capacitor. 12.3.2 Shutdown Signal Input The FO pin also acts as the input pin of shutdown signals. When the FO pin becomes logic low, all the lowside transistors turn off. The voltages and pulse widths of the shutdown signals to be applied between the FO and COMx pins are listed in Table 12-2. Table 12-2. Shutdown Signals High Level Signal Low Level Signal Input Voltage 3 V < VIN < 5.5 V Input Pulse — Width 0 V < VIN < 0.5 V 12.3 Protection Functions Undervoltage Lockout for Power Supply (UVLO) ew D 12.3.3 ≥6 μs fo rN In case the gate-driving voltages of the output transistors decrease, their steady-state power dissipations increase. This overheating condition may cause permanent damage to the IC in the worst case. To prevent this event, the SIM6800M/MV series has the undervoltage lockout (UVLO) circuits for both of the high- and low-side power supplies. Fault Signal Output en 12.3.1 de d This section describes the various protection circuits provided in the SIM6800M/MV series. The protection circuits include the undervoltage lockout for power supplies (UVLO), the overcurrent protection (OCP), and the thermal shutdown (TSD). In case one or more of these protection circuits are activated, the FO pin outputs a fault signal; as a result, the external microcontroller can stop the operations of the three phases by receiving the fault signal. The external microcontroller can also shut down IC operations by inputting a fault signal to the FO pin. In the following functional descriptions, “HOx” denotes a gate input signal on the high-side transistor, whereas “LOx” denotes a gate input signal on the lowside transistor. es ig ns Parameter m m In case one or more of the following protections are actuated, an internal transistor, QFO, turns on, then the FO pin becomes logic low (≤0.5 V). ec o 1) Low-side undervoltage lockout (UVLO_VCC) 2) Overcurrent protection (OCP) 3) Thermal shutdown (TSD) N ot R While the FO pin is in the low state, all the low-side transistors turn off. In normal operation, the FO pin outputs a high signal of about 5 V. Motor operations must be controlled by the external microcontroller so that it can immediately stop the motor when fault signals are detected. To prevent the IC from having permanent damage at OCP activation, be sure to set the motor operation to stop within tP = 25 μs (typ.). tP is the fault signal output time of the FO pin, fixed by a built-in feature of the IC itself (see Section 12.3.5). To resume the motor operation thereafter, set the motor to be resumed after a lapse of ≥2 seconds. 12.3.3.1. Undervoltage Lockout for High-side Power Supply (UVLO_VB) Figure 12-10 shows operational waveforms of the undervoltage lockout for high-side power supply (i.e., UVLO_VB). When the voltage between the VBx and output pins (VBx–HSx shown in Figure 12-10) decreases to the Logic Operation Stop Voltage (VBS(OFF) = 10.0 V) or less, the UVLO_VB circuit in the corresponding phase gets activated and sets an HOx signal to logic low. When the voltage between the VBx and HSx pins increases to the Logic Operation Start Voltage (VBS(ON) = 10.5 V) or more, the IC releases the UVLO_VB operation. Then, the HOx signal becomes logic high at the rising edge of the first input command after the UVLO_VB release. Any fault signals are not output from the FO pin during the UVLO_VB operation. In addition, the VBx pin has an internal UVLO_VB filter of about 3 μs, in order to prevent noise-induced malfunctions. SIM6800M/MV-DSE Rev.3.8 SANKEN ELECTRIC CO., LTD Jun. 23, 2022 https://www.sanken-ele.co.jp/en © SANKEN ELECTRIC CO., LTD. 2014 22
SIM6800M/MV Series HINx HINx 0 0 LINx LINx 0 UVLO_VB operation VBx-HSx VBS(OFF) 0 VBS(ON) UVLO_VCC operation VCC2 HOx restarts at positive edge after UVLO_VB release. About 3 µs HOx 0 HOx 0 ns 0 VCC(ON) VCC(OFF) UVLO release About 3 µs LOx 0 FO UVLO_VB Operational Waveforms Figure 12-11. UVLO_VCC Operational Waveforms rN Figure 12-10. ew 0 0 LOx responds to input signal. D 0 No FO output at UVLO_VB. FO es ig 0 LOx 12.3.3.2. Undervoltage Lockout for Low-side Power Supply (UVLO_VCC) Overcurrent Limit (OCL) fo 12.3.4 d The overcurrent limit (OCL) is a protection against relatively low overcurrent conditions. Figure 12-12 shows an internal circuit of the OCP and OCL pins; Figure 12-13 shows OCL operational waveforms. When the OCP pin voltage increases to the Current Limit Reference Voltage (VLIM = 0.6500 V) or more, and remains in this condition for a period of the Current Limit Blanking Time (tBK(OCP) = 2 μs) or longer, the OCL circuit is activated. Then, the OCL pin goes logic high. During the OCL operation, the gate logic levels of the low-side transistors respond to an input command on the LINx pin. To turn off the high-side transistors during the OCL operation, connect the OCL and SD pins on a PCB. The SD pin has an internal filter of about 3.3 μs (typ.). When the OCP pin voltage falls below VLIM (0.6500 V), the OCL pin logic level becomes low. After the OCL pin logic has become low, the high-side transistors remain turned off until the first low-to-high transition on an HINx input signal occurs (i.e., edgetriggered). N ot R ec o m m en de Figure 12-11 shows operational waveforms of the undervoltage lockout for low-side power supply (i.e., UVLO_VCC). When the VCC2 pin voltage decreases to the Logic Operation Stop Voltage (VCC(OFF) = 11.0 V) or less, the UVLO_VCC circuit in the corresponding phase gets activated and sets both of HOx and LOx signals to logic low. When the VCC2 pin voltage increases to the Logic Operation Start Voltage (VCC(ON) = 11.5 V) or more, the IC releases the UVLO_VCC operation. Then, the IC resumes the following transmissions: an LOx signal according to an LINx pin input command; an HOx signal according to the rising edge of the first HINx pin input command after the UVLO_VCC release. During the UVLO_VCC operation, the FO pin becomes logic low and sends fault signals. In addition, the VCC2 pin has an internal UVLO_VCC filter of about 3 μs, in order to prevent noise-induced malfunctions. U1 0.65 V 3 2 kΩ 10 OCL Filter 2 kΩ OCP 200 kΩ 200 kΩ COM2 6 Figure 12-12. SIM6800M/MV-DSE Rev.3.8 SANKEN ELECTRIC CO., LTD Jun. 23, 2022 https://www.sanken-ele.co.jp/en © SANKEN ELECTRIC CO., LTD. 2014 Internal Circuit of OCP and OCL Pins 23
SIM6800M/MV Series HINx HINx 0 0 LINx LINx 0 0 OCP OCP VLIM VTRIP tBK tBK tBK VLIM 0 0 tBK(OCP) OCL (SD) HOx responds to input signal. 0 HOx restarts at positive edge after OCL release. 3.3 µs (typ.) HOx LOx es ig 0 ns HOx 0 FO D 0 LOx 0 OCP Operational Waveforms rN 12.3.5 Figure 12-15. OCL Operational Waveforms (OCL = SD) Overcurrent Protection (OCP) U1 ec o VTRIP OCP 2 kΩ 3 ot R 200 kΩ CO m m en de d The overcurrent protection (OCP) is a protection against large inrush currents (i.e., high di/dt). Figure 12-14 is an internal circuit diagram describing the OCP pin and its peripheral circuit. The OCP pin detects overcurrents with voltage across external shunt resistors, RSx. Because the OCP pin is internally pulled down, the OCP pin voltage increases proportionally to a rise in the currents running through the shunt resistors, RSx. Figure 12-15 is a timing chart that represents operation waveforms during OCP operation. When the OCP pin voltage increases to the OCP Threshold Voltage (VTRIP = 1.0 V) or more, and remains in this condition for a period of the OCP Blanking Time (tBK =2 μs) or longer, the OCP circuit is activated. The enabled OCP circuit shuts off the low-side transistors and puts the FO pin into a low state. Then, output current decreases as a result of the output transistor turn-offs. Even if the OCP pin voltage falls below VTRIP, the IC holds the FO pin in the low state for a fixed OCP hold time, tP = 25 μs (typ.). Then, the output transistors operate according to input signals. The OCP is used for detecting abnormal conditions, such as an output transistor shorted. In case short-circuit conditions occur repeatedly, the output transistors can be destroyed. For this reason, motor operations must be controlled by the external microcontroller so that it can immediately stop the motor when fault signals are detected. For proper shunt resistor setting, your application must meet the following: fo Figure 12-13. tP ew 0 FO restarts automatically after t P. - VBB 28 + Blanking filter 1.65 µs (typ.) Output SW turn-off and QFO turn-on N COM2 6 LSx A/D ROx DRSx RSx COM Figure 12-14. Internal Circuit Diagram of OCP Pin and Its Peripheral Circuit ● Use the shunt resistor that has a recommended resistance, RSx (see Section 2). ● Set the OCP pin input voltage to vary within the rated OCP pin voltages, VOCP (see Section 1). ● Keep the current through the output transistors below the rated output current (pulse), IOP (see Section 1). It is required to use a resistor with low internal inductance because high-frequency switching current will flow through the shunt resistors, RSx. In addition, choose a resistor with allowable power dissipation according to your application. When you connect a CR filter (i.e., a pair of a filter resistor, RO, and a filter capacitor, CO) to the OCP pin, SIM6800M/MV-DSE Rev.3.8 SANKEN ELECTRIC CO., LTD Jun. 23, 2022 https://www.sanken-ele.co.jp/en © SANKEN ELECTRIC CO., LTD. 2014 24
SIM6800M/MV Series care should be taken in setting the time constants of R O and CO. The larger the time constant, the longer the time that the OCP pin voltage rises to VTRIP. And this may cause permanent damage to the transistors. Consequently, a propagation delay of the IC must be taken into account when you determine the time constants. For RO and CO, their time constants must be set to the values listed in Table 12-3. And place CO as close as possible to the IC with minimizing a trace length between the OCP and COMx pins. Note that overcurrents are undetectable when one or more of the U, V/V1/V2, and W1/W2 pins or their traces are shorted to ground (ground fault). In case any of these pins falls into a state of ground fault, the output transistors may be destroyed. HINx 0 LINx 0 TSD operation Tj(MIC) TDL 0 0 es ig 0 0 ew ≤2 D FO Figure 12-16. TSD Operational Waveforms fo rN ≤0.2 Thermal Shutdown (TSD) d 12.3.6 LOx responds to input signals. LOx Time Constant (µs) SIM6811M SIM6812M SIM6822MV SIM6880M ns HOx Table 12-3. Reference Time Constants for CR Filter Part Number TDH N ot R ec o m m en de The SIM6800M/MV series incorporates the thermal shutdown (TSD) circuit. Figure 12-16 shows TSD operational waveforms. In case of overheating (e.g., increased power dissipation due to overload, or elevated ambient temperature at the device), the IC shuts down the low-side output transistors. The TSD circuit in the MIC monitors temperatures (see Section 7). When the temperature of the MIC exceeds the TSD Operating Temperature (TDH = 150 °C), the TSD circuit is activated. When the temperature of the MIC decreases to the TSD Releasing Temperature (TDL = 120 °C) or less, the shutdown condition is released. The output transistors then resume operating according to input signals. During the TSD operation, the FO pin becomes logic low and transmits fault signals. Note that junction temperatures of the output transistors themselves are not monitored; therefore, do not use the TSD function as an overtemperature prevention for the output transistors. SIM6800M/MV-DSE Rev.3.8 SANKEN ELECTRIC CO., LTD Jun. 23, 2022 https://www.sanken-ele.co.jp/en © SANKEN ELECTRIC CO., LTD. 2014 25
SIM6800M/MV Series electrically insulating sheet is used, package cracks may be occurred due to creases at screw tightening. Therefore, you should conduct thorough evaluations before using these materials. ● When applying a silicone grease, make sure that there are no foreign substances between the IC and a heatsink. Extreme care should be taken not to apply a silicone grease onto any device pins as much as possible. The following requirements must be met for proper grease application: - Grease thickness: 100 µm - Heatsink flatness: ±100 µm - Apply silicone grease within the area indicated in Figure 13-2, below. 13. Design Notes 13.1 PCB Pattern Layout es ig ns Figure 13-1 shows a schematic diagram of a motor drive circuit. The circuit consists of current paths having high frequencies and high voltages, which also bring about negative influences on IC operation, noise interference, and power dissipation. Therefore, PCB trace layouts and component placements play an important role in circuit designing. Current loops, which have high frequencies and high voltages, should be as small and wide as possible, in order to maintain a low-impedance state. In addition, ground traces should be as wide and short as possible so that radiated EMI levels can be reduced. Screw hole 7.4 31 U 1 de en LS2 LS3A m 2 LS1 m 11 M fo 26 V1 V2 35 W1 24 W2 37 Figure 13-2. M2.5 1.25 Unit: mm Reference Application Area for Thermal Silicone Grease d MIC Heatsink 31.3 rN 1.25 Ground traces should be wide and short. application area ew 28VBB D Thermal silicone grease M2.5 7.4 VDC Screw hole R ec o High-frequency, high-voltage current loops should be as small and wide as possible. N ot Figure 13-1. High-frequency, High-voltage Current Paths 13.2 Considerations in Heatsink Mounting The following are the key considerations and the guidelines for mounting a heatsink: ● Be sure to use a metric screw of M2.5 and a plain washer of 6.0 mm (φ). When tightening the screws, use a torque screwdriver and tighten them within the range of screw torque defined in Section 4. Be sure to avoid uneven tightening. Temporarily tighten the two screws first, then tighten them equally on both sides until the specified screw torque is reached. ● When mounting a heatsink, it is recommended to use silicone greases. If a thermally conductive sheet or an 13.3 Considerations in IC Characteristics Measurement When measuring the breakdown voltage or leakage current of the transistors incorporated in the IC, note that the gate and source (emitter) of each transistor should have the same potential. Moreover, care should be taken during the measurement because each transistor is connected as follows: ● All the high-side drains (collectors) are internally connected to the VBB pin. ● In the U-phase, the high-side source (emitter) and the low-side drain (collector) are internally connected, and are also connected to the U pin. (In the V- and W-phases, the high- and low-side transistors are unconnected inside the IC.) The gates of the high-side transistors are pulled down to the corresponding output (U, V/V1, and W1) pins; similarly, the gates of the low-side transistors are pulled down to the COM2 pin. When measuring the breakdown voltage or leakage current of the transistors, note that all of the output (U, V/V1, and W1), LSx, and COMx pins must be appropriately connected. Otherwise, the switching transistors may result in permanent damage. The following are circuit diagrams representing typical measurement circuits for breakdown voltage: Figure 13-3 shows the high-side transistor (Q1H) in the U-phase; SIM6800M/MV-DSE Rev.3.8 SANKEN ELECTRIC CO., LTD Jun. 23, 2022 https://www.sanken-ele.co.jp/en © SANKEN ELECTRIC CO., LTD. 2014 26
SIM6800M/MV Series Figure 13-4 shows the low-side transistor (Q1L) in the Uphase. And all the pins that are not represented in these figures are open. When measuring the high-side transistors, leave all the non-measuring pins open. When measuring the low-side transistors, connect only the measuring LSx pin to the COMx pin and leave the other pins open. 14. Calculating Power Losses and Estimating Junction Temperatures This section describes the procedures to calculate power losses in switching transistors, and to estimate a junction temperature. Note that the descriptions listed here are applicable to the SIM6800M/MV series, which is controlled by a 3-phase sine-wave PWM driving strategy. For quick and easy references, we offer calculation support tools online. Please visit our website to find out more. 28VBB ● DT0050: Motor Driver ICs (with MOSFETs) Power Loss Calculation Tool http://www.semicon.sanken-ele.co.jp/en/calctool/mosfet_caltool_en.html Q3H U 31 es ig Q2H ns V Q1H 19 V MIC COM1 16 26 V1 W1 24 COM2 6 ● DT0052: Motor Driver ICs (with IGBTs) Power Loss Calculation Tool http://www.semicon.sanken-ele.co.jp/en/calctool/igbtall_caltool_en.html Q2L Q3L 37 W2 ew Q1L D 35 V2 11 LS2 2 LS3A 1 rN LS1 14.1 IGBT Total power loss in an IGBT can be obtained by taking the sum of steady-state loss, PON, and switching loss, PSW. The following subsections contain the mathematical procedures to calculate these losses (PON and PSW) and the junction temperature of all IGBTs operating. fo 33 LS2 40 LS3B m en de d Figure 13-3. Typical Measurement Circuit for Highside Transistor (Q1H) in U-phase Q2H Q3H U 31 ec o Q1H m 28VBB 19 V MIC Q1L V IGBT Steady-state Loss, PON Steady-state loss in an IGBT can be computed by using the VCE(SAT) vs. IC curves, listed in Section 15.3.1. As expressed by the curves in Figure 14-1, a linear approximation at a range the IC is actually used is obtained by: VCE(SAT) = α × IC + β. The values gained by the above calculation are then applied as parameters in Equation (4), below. Hence, the equation to obtain the IGBT steady-state loss, PON, is: 35 V2 Q2L Q3L 37 W2 PON = N ot COM2 6 26 V1 W1 24 R COM1 16 14.1.1 LS1 11 LS2 2 LS3A 1 33 LS2 40 LS3B = 1 π (φ) × IC (φ) × DT × dφ ∫ V 2π 0 CE(SAT) 1 1 4 α( + M × cos θ) IM 2 2 2 3π (4) √2 1 π + β ( + M × cos θ) IM . π 2 8 Figure 13-4. Typical Measurement Circuit for Lowside Transistor (Q1L) in U-phase Where: VCE(SAT) is the collector-to-emitter saturation voltage of the IGBT (V), IC is the collector current of the IGBT (A), DT is the duty cycle, which is given by SIM6800M/MV-DSE Rev.3.8 SANKEN ELECTRIC CO., LTD Jun. 23, 2022 https://www.sanken-ele.co.jp/en © SANKEN ELECTRIC CO., LTD. 2014 27
SIM6800M/MV Series 14.2 Power MOSFET 1 + M × sin(φ + θ) DT = , 2 Total power loss in a power MOSFET can be obtained by taking the sum of the following losses: steady-state loss, PRON; switching loss, PSW; the steady-state loss of a body diode, PSD. In the calculation procedure we offer, the recovery loss of a body diode, PRR, is considered negligibly small compared with the ratios of other losses. The following subsections contain the mathematical procedures to calculate these losses (PRON, PSW, and PSD) and the junction temperature of all power MOSFETs operating. M is the modulation index (0 to 1), cosθ is the motor power factor (0 to 1), IM is the effective motor current (A), α is the slope of the linear approximation in the VCE(SAT) vs. IC curve, and β is the intercept of the linear approximation in the VCE(SAT) vs. IC curve. 125 °C ns VCC = 15 V 2.0 14.2.1 Power MOSFET Steady-state Loss, PRON es ig 1.8 y = 0.19x + 0.92 VCE(SAT) (V) 1.6 75 °C 1.4 Steady-state loss in a power MOSFET can be computed by using the RDS(ON) vs. ID curves, listed in Section 15.3.1. As expressed by the curves in Figure 14-2, a linear approximation at a range the ID is actually used is obtained by: RDS(ON) = α × ID + β. The values gained by the above calculation are then applied as parameters in Equation (7), below. Hence, the equation to obtain the power MOSFET steady-state loss, PRON, is: D 25 °C 1.2 ew 1.0 0.8 0.0 1.0 2.0 3.0 4.0 5.0 = 2√2α ( m (5) m VDC √2 × fC × αE × IM × . π 300 N ot R ec o Where: fC is the PWM carrier frequency (Hz), VDC is the main power supply voltage (V), i.e., the VBB pin input voltage, and αE is the slope of the switching loss curve (see Section 15.3.2). 14.1.3 Estimating Junction Temperature of IGBT The junction temperature of all IGBTs operating, TJ, can be estimated with Equation (6): TJ = R (J−C)Q × {(PON + PSW ) × 6} + TC . 1 3 + M × cos θ) IM 3 3π 32 (7) en Switching loss in an IGBT can be calculated by Equation (5), letting IM be the effective current value of the motor: PSW = 1 π ∫ I (φ)2 × R DS(ON) (φ) × DT × dφ 2π 0 D d IGBT Switching Loss, PSW PRON = de 14.1.2 Linear Approximate Equation of VCE(SAT) vs. IC fo Figure 14-1. rN IC (A) 1 1 +2β ( + M × cos θ) IM 2 . 8 3π Where: ID is the drain current of the power MOSFET (A), RDS(ON) is the drain-to-source on-resistance of the power MOSFET (Ω), DT is the duty cycle, which is given by DT = 1 + M × sin(φ + θ) , 2 M is the modulation index (0 to 1), cosθ is the motor power factor (0 to 1), IM is the effective motor current (A), α is the slope of the linear approximation in the RDS(ON) vs. ID curve, and β is the intercept of the linear approximation in the RDS(ON) vs. ID curve. (6) Where: R(J-C)Q is the junction-to-case thermal resistance (°C/W) of all the IGBTs operating, and TC is the case temperature (°C), measured at the point defined in Figure 3-1. SIM6800M/MV-DSE Rev.3.8 SANKEN ELECTRIC CO., LTD Jun. 23, 2022 https://www.sanken-ele.co.jp/en © SANKEN ELECTRIC CO., LTD. 2014 28
SIM6800M/MV Series VCC = 15 V 125 °C 6 5 75 °C 4 3 Where: VSD is the source-to-drain diode forward voltage of the power MOSFET (V), ISD is the source-to-drain diode forward current of the power MOSFET (A), DT is the duty cycle, which is given by 25 °C 2 1 0 0.0 0.5 1.0 1.5 2.0 ID (A) M is the modulation index (0 to 1), cosθ is the motor power factor (0 to 1), IM is the effective motor current (A), α is the slope of the linear approximation in the VSD vs. ISD curve, and β is the intercept of the linear approximation in the VSD vs. ISD curve. D Power MOSFET Switching Loss, PSW VDC √2 × fC × αE × IM × . π 300 rN Switching loss in a power MOSFET can be calculated by Equation (8), letting IM be the effective current value of the motor: 1.2 (8) fo PSW = 1 + M × sin(φ + θ) , 2 ew 14.2.2 DT = Linear Approximate Equation of RDS(ON) vs. ID es ig Figure 14-2. y = 0.24x + 0.55 0.6 125 °C 0.4 0.2 0.0 0.0 0.5 N ot R ec o Steady-state loss in the body diode of a power MOSFET can be computed by using the VSD vs. ISD curves, listed in Section 15.3.1. As expressed by the curves in Figure 14-3, a linear approximation at a range the ISD is actually used is obtained by: VSD = α × ISD + β. The values gained by the above calculation are then applied as parameters in Equation (9), below. Hence, the equation to obtain the body diode steady-state loss, PSD, is: 1 π ∫ V (φ) × ISD (φ) × (1 − DT) × dφ 2π 0 SD 1.0 1.5 2.0 ISD (A) Body Diode Steady-state Loss, PSD PSD = 75 °C 0.8 m m en de d Where: fC is the PWM carrier frequency (Hz), VDC is the main power supply voltage (V), i.e., the VBB pin input voltage, and αE is the slope of the switching loss curve (see Section 15.3.2). 14.2.3 25 °C 1.0 VSD (V) RDS(ON) (Ω) 1 1 4 = α( − M × cos θ) IM 2 2 2 3π (9) √2 1 π + β ( − M × cos θ) IM π 2 8 y = 0.53x + 5.64 7 ns 8 Figure 14-3. 14.2.4 Linear Approximate Equation of VSD vs. ISD Estimating Junction Temperature of Power MOSFET The junction temperature of all power MOSFETs operating, TJ, can be estimated with Equation (10): TJ = R J−C × {(PON + PSW + PSD ) × 6} + TC . (10) Where: RJ-C is the junction-to-case thermal resistance (°C/W) of all the power MOSFETs operating, and TC is the case temperature (°C), measured at the point defined in Figure 3-1. SIM6800M/MV-DSE Rev.3.8 SANKEN ELECTRIC CO., LTD Jun. 23, 2022 https://www.sanken-ele.co.jp/en © SANKEN ELECTRIC CO., LTD. 2014 29
SIM6800M/MV Series 15. Performance Curves 15.1 Transient Thermal Resistance Curves The following graphs represent transient thermal resistance (the ratios of transient thermal resistance), with steadystate junction-to-case thermal resistance = 1. Note that the graph representing that of the IGBT-embedded device shows only IGBT characteristics; no freewheeling diode characteristics are included. ns 0.01 1 10 Transient Thermal Resistance: SIM6811M, SIM6812M de d fo 1.00 m 0.01 0.001 m en 0.10 0.01 ec o Ratio of Transient Thermal Resistance Figure 15-1. 0.1 Time (s) ew 0.01 0.001 D es ig 0.10 rN Ratio of Transient Thermal Resistance 1.00 1 10 Transient Thermal Resistance: SIM6822MV ot R Figure 15-2. 0.1 Time (s) N Ratio of Transient Thermal Resistance 1.00 0.10 0.01 0.001 0.01 0.1 1 10 Time (s) Figure 15-3. Transient Thermal Resistance: SIM6880M SIM6800M/MV-DSE Rev.3.8 SANKEN ELECTRIC CO., LTD Jun. 23, 2022 https://www.sanken-ele.co.jp/en © SANKEN ELECTRIC CO., LTD. 2014 30
SIM6800M/MV Series 15.2 Performance Curves of Control Parts Figure 15-4 to Figure 15-28 provide performance curves of the control parts integrated in the SIM6800M/MV series, including variety-dependent characteristics and thermal characteristics. TJ represents the junction temperature of the control parts. Table 15-1. Typical Characteristics of Control Parts Figure Caption Logic Supply Current, ICC vs. TC (INx = 0 V) Logic Supply Current, ICC vs. TC (INx = 5 V) VCCx Pin Voltage, VCC vs. Logic Supply Current, ICC Logic Supply Current (1-phase) IBS vs. TC (HINx = 0 V) Logic Supply Current (1-phase) IBS vs. TC (HINx = 5 V) VBx Pin Voltage, VB vs. Logic Supply Current, IBS (HINx = 0 V) Logic Operation Start Voltage, VBS(ON) vs. TC Logic Operation Stop Voltage, VBS(OFF) vs. TC Logic Operation Start Voltage, VCC(ON) vs. TC Logic Operation Stop Voltage, VCC(OFF) vs. TC UVLO_VB Filtering Time vs. TC UVLO_VCC Filtering Time vs. TC High Level Input Threshold Voltage, VIH vs. TC Low Level Input Threshold Voltage, VIL vs. TC Input Current at High Level (HINx or LINx), IIN vs. TC High-side Turn-on Propagation Delay vs. TC (from HINx to HOx) Low-side Turn-on Propagation Delay vs. TC (from LINx to LOx) Minimum Transmittable Pulse Width for High-side Switching, tHIN(MIN) vs. TC Minimum Transmittable Pulse Width for Low-side Switching, tLIN(MIN) vs. TC SD Pin Filtering Time vs. TC FO Pin Filtering Time vs. TC Current Limit Reference Voltage, VLIM vs. TC OCP Threshold Voltage, VTRIP vs. TC OCP Hold Time, tP vs. TC OCP Blanking Time, tBK(OCP) vs. TC; Current Limit Blanking Time, tBK(OCL) vs. TC ec o VCCx = 15 V, HINx = 0 V, LINx = 0 V Max. R Typ. ot Min. -30 0 30 60 90 120 150 ICC (mA) 5.0 4.5 4.0 3.5 3.0 2.5 2.0 1.5 1.0 0.5 0.0 N ICC (mA) m m en de d fo rN ew D es ig ns Figure Number Figure 15-4 Figure 15-5 Figure 15-6 Figure 15-7 Figure 15-8 Figure 15-9 Figure 15-10 Figure 15-11 Figure 15-12 Figure 15-13 Figure 15-14 Figure 15-15 Figure 15-16 Figure 15-17 Figure 15-18 Figure 15-19 Figure 15-20 Figure 15-21 Figure 15-22 Figure 15-23 Figure 15-24 Figure 15-25 Figure 15-26 Figure 15-27 Figure 15-28 VCCx = 15 V, HINx = 5 V, LINx = 5 V 5.0 4.5 4.0 3.5 3.0 2.5 2.0 1.5 1.0 0.5 0.0 Max. Typ. Min. -30 0 Figure 15-4. Logic Supply Current, ICC vs. TC (INx = 0 V) 30 60 90 120 150 TC (°C) TC (°C) Figure 15-5. SIM6800M/MV-DSE Rev.3.8 SANKEN ELECTRIC CO., LTD Jun. 23, 2022 https://www.sanken-ele.co.jp/en © SANKEN ELECTRIC CO., LTD. 2014 Logic Supply Current, ICC vs. TC (INx = 5 V) 31
SIM6800M/MV Series HINx = 0 V, LINx = 0 V 3.8 3.6 200 Max. 3.4 3.2 IBS (µA) ICC (mA) VBx = 15 V, HINx = 0 V 250 125 °C 3.0 25 °C −30 °C 2.8 150 Typ. Min. 100 50 2.6 0 12 13 14 15 16 17 18 19 20 -30 0 30 60 120 150 VCCx Pin Voltage, VCC vs. Logic Supply Current, ICC es ig TC (°C) Figure 15-7. Logic Supply Current (1-phase) IBS vs. TC (HINx = 0 V) D Figure 15-6. 90 ns VCC (V) 200 Typ. 150 Min. 160 rN Max. 140 IBS (µA) 250 VBx = 15 V, HINx = 0 V 120 125 °C 100 25 °C fo IBS (µA) 180 ew VBx = 15 V, HINx = 5 V 300 100 80 0 0 30 60 TC (°C) 120 40 150 m Logic Supply Current (1-phase) IBS vs. TC (HINx = 5 V) −30 °C 60 12 13 14 15 16 17 18 19 20 VB (V) Figure 15-9. VBx Pin Voltage, VB vs. Logic Supply Current, IBS (HINx = 0 V) ec o Max. ot Min. -30 0 30 60 90 120 150 VBS(OFF) (V) Typ. R 11.5 11.3 11.1 10.9 10.7 10.5 10.3 10.1 9.9 9.7 9.5 N VBS(ON) (V) m Figure 15-8. 90 en -30 de d 50 11.0 10.8 10.6 10.4 10.2 10.0 9.8 9.6 9.4 9.2 9.0 Max. Typ. Min. -30 TC (°C) Figure 15-10. Logic Operation Start Voltage, VBS(ON) vs. TC 0 30 60 90 120 150 TC (°C) Figure 15-11. SIM6800M/MV-DSE Rev.3.8 SANKEN ELECTRIC CO., LTD Jun. 23, 2022 https://www.sanken-ele.co.jp/en © SANKEN ELECTRIC CO., LTD. 2014 Logic Operation Stop Voltage, VBS(OFF) vs. TC 32
12.5 12.3 12.1 11.9 11.7 11.5 11.3 11.1 10.9 10.7 10.5 Max. VCC(OFF) (V) VCC(ON) (V) SIM6800M/MV Series Typ. Min. -30 0 30 60 90 120 12.0 11.8 11.6 11.4 11.2 11.0 10.8 10.6 10.4 10.2 10.0 150 Max. Typ. Min. -30 0 30 TC (°C) 90 120 150 ns es ig Logic Operation Start Voltage, VCC(ON) vs. TC Figure 15-13. Logic Operation Stop Voltage, VCC(OFF) vs. TC ew Max. Typ. fo Typ. 0 30 60 90 TC (°C) 120 150 -30 0 30 60 90 120 150 TC (°C) Figure 15-15. m UVLO_VB Filtering Time vs. TC Min. UVLO_VCC Filtering Time vs. TC m Figure 15-14. de d Min. -30 ec o 2.6 1.8 R 2.2 2.0 2.0 Typ. ot 1.8 Max. 1.6 Min. N 1.4 Max. 1.6 VIL (V) 2.4 VIH (V) 5.0 4.5 4.0 3.5 3.0 2.5 2.0 1.5 1.0 0.5 0.0 rN Max. UVLO_VCC Filtering Time (µs) 5.0 4.5 4.0 3.5 3.0 2.5 2.0 1.5 1.0 0.5 0.0 en UVLO_VB Filtering Time (µs) D Figure 15-12. 60 TC (°C) 1.4 Typ. 1.2 Min. 1.0 1.2 1.0 0.8 -30 0 30 60 90 120 150 -30 TC (°C) Figure 15-16. High Level Input Threshold Voltage, VIH vs. TC 0 30 60 90 120 150 TC (°C) Figure 15-17. SIM6800M/MV-DSE Rev.3.8 SANKEN ELECTRIC CO., LTD Jun. 23, 2022 https://www.sanken-ele.co.jp/en © SANKEN ELECTRIC CO., LTD. 2014 Low Level Input Threshold Voltage, VIL vs. TC 33
SIM6800M/MV Series INHx or INLx = 5 V 350 800 Max. IIN (µA) 300 250 Typ. 200 Min. 150 100 50 0 30 60 90 120 Typ. 600 Min. 500 400 300 200 100 0 -30 Max. 700 High-side Turn-on Propagation Delay (ns) 400 0 150 -30 0 30 TC (°C) 90 120 150 ns es ig Input Current at High Level (HINx or LINx), IIN vs. TC Figure 15-19. High-side Turn-on Propagation Delay vs. TC (from HINx to HOx) ew 400 700 350 600 Max. tHIN(MIN) (ns) 250 d Typ. 50 400 Min. Typ. Min. 200 150 fo 300 Max. rN 500 300 200 100 0 -30 0 30 60 90 120 0 150 en TC (°C) 100 de Low-side Turn-on Propagation Delay (ns) D Figure 15-18. 60 TC (°C) 0 30 60 90 120 150 TC (°C) Figure 15-21. Minimum Transmittable Pulse Width for High-side Switching, tHIN(MIN) vs. TC ec o m m Figure 15-20. Low-side Turn-on Propagation Delay vs. TC (from LINx to LOx) -30 300 ot 250 Max. 5 Typ. 4 Min. 200 Max. 3 Typ. N tLIN(MIN) (ns) 6 R 350 tSD (ns) 400 150 2 Min. 100 1 50 0 0 -30 0 30 60 90 120 150 -30 0 TC (°C) Figure 15-22. Minimum Transmittable Pulse Width for Low-side Switching, tLIN(MIN) vs. TC 30 60 90 120 150 TC (°C) Figure 15-23. SIM6800M/MV-DSE Rev.3.8 SANKEN ELECTRIC CO., LTD Jun. 23, 2022 https://www.sanken-ele.co.jp/en © SANKEN ELECTRIC CO., LTD. 2014 SD Pin Filtering Time vs. TC 34
SIM6800M/MV Series 0.750 6 0.725 5 Max. 3 Typ. 2 VLIM (ns) tFO (ns) 0.700 4 Min. Max. 0.675 Typ. 0.650 Min. 0.625 0.600 1 0.575 0.550 0 0 30 60 90 120 -30 150 0 30 90 120 150 TC (°C) Figure 15-25. Current Limit Reference Voltage, VLIM vs. TC ew Max. Typ. Min. fo Typ. 50 45 40 35 30 25 20 15 10 5 0 rN Max. tP (µs) 1.10 1.08 1.06 1.04 1.02 1.00 0.98 0.96 0.94 0.92 0.90 -30 0 30 60 TC (°C) 120 -30 0 30 60 90 120 150 150 OCP Threshold Voltage, VTRIP vs. TC TC (°C) Figure 15-27. OCP Hold Time, tP vs. TC ec o m m Figure 15-26. 90 de d Min. en VTRIP (ns) D FO Pin Filtering Time vs. TC es ig TC (°C) Figure 15-24. 60 ns -30 4.0 3.5 R 3.0 Max. 2.0 ot Typ. Min. 1.5 N tBK (µs) 2.5 1.0 0.5 0.0 -30 0 30 60 90 120 150 TC (°C) Figure 15-28. OCP Blanking Time, tBK(OCP) vs. TC; Current Limit Blanking Time, tBK(OCL) vs. TC SIM6800M/MV-DSE Rev.3.8 SANKEN ELECTRIC CO., LTD Jun. 23, 2022 https://www.sanken-ele.co.jp/en © SANKEN ELECTRIC CO., LTD. 2014 35
SIM6800M/MV Series 15.3 Performance Curves of Output Parts 15.3.1 Output Transistor Performance Curves 6 5 75 °C 4 3 25 °C 0.6 125 °C 0.4 0 D 0.2 1 0.0 1.0 1.5 2.0 0.0 Power MOSFET RDS(ON) vs. ID Figure 15-30. m m 2 75 °C 25 °C R 1.0 N ot 0.5 Figure 15-31. 1.5 SIM6812M VCC = 15 V 75 °C 25 °C 1 0.8 0.6 125 °C 0.4 ec o RDS(ON) (Ω) 3 0.0 2.0 Power MOSFET VSD vs. ISD 1.2 VSD (V) en 125 °C 4 SIM6812M de VCC = 15 V 5 0 1.5 d 15.3.1.2. SIM6812M 1 1.0 ISD (A) fo Figure 15-29. 0.5 rN ID (A) ew 0.5 75 °C 0.8 2 0.0 SIM6811M 25 °C 1.0 VSD (V) 125 °C 1.2 ns 7 es ig VCC = 15 V 8 RDS(ON) (Ω) SIM6811M 15.3.1.1. SIM6811M 0.2 2.0 2.5 0 0.0 0.5 ID (A) Power MOSFET RDS(ON) vs. ID 1.0 1.5 2.0 2.5 ISD (A) Figure 15-32. SIM6800M/MV-DSE Rev.3.8 SANKEN ELECTRIC CO., LTD Jun. 23, 2022 https://www.sanken-ele.co.jp/en © SANKEN ELECTRIC CO., LTD. 2014 Power MOSFET VSD vs. ISD 36
SIM6800M/MV Series 125 °C 1.8 1.6 75 °C 1.4 25 °C 1.2 VCC = 15 V 2.5 25 °C 2.0 VF (V) 75 °C 1.5 1.0 1.0 125 °C 0.5 0.8 0.6 0.0 0.5 1.0 1.5 2.0 2.5 3.0 0.0 0.5 1.0 IC (A) Figure 15-34. 25 °C 1.2 0.8 2.0 3.0 4.0 5.0 ew rN 25 °C fo 1.5 75 °C 125 °C 1.0 0.5 0.0 0.0 1.0 2.0 m m IC (A) en 1.0 VCC = 15 V 2.0 d 75 °C 1.4 de VCE(SAT) (V) 1.6 IGBT VCE(SAT) vs. IC 3.0 4.0 5.0 IF (A) Figure 15-36. FRD VF vs. IF N ot R ec o Figure 15-35. 3.0 FRD VF vs. IF 2.5 VF (V) 125 °C 1.8 SIM6822MV VCC = 15 V 2.0 1.0 2.5 es ig IGBT VCE(SAT) vs. IC 15.3.1.4. SIM6822MV 0.0 2.0 D Figure 15-33. 1.5 IF (A) SIM6822MV 0.0 ns VCE(SAT) (V) SIM6880M VCC = 15 V 2.0 SIM6880M 15.3.1.3. SIM6880M SIM6800M/MV-DSE Rev.3.8 SANKEN ELECTRIC CO., LTD Jun. 23, 2022 https://www.sanken-ele.co.jp/en © SANKEN ELECTRIC CO., LTD. 2014 37
SIM6800M/MV Series 15.3.2 Switching Loss Curves Conditions: VBB pin voltage = 300 V, half-bridge circuit with inductive load. Switching Loss, E, is the sum of turn-on loss and turn-off loss. VB = 15 V 250 200 TJ = 125 °C ns TJ = 125 °C 100 100 50 TJ = 25 °C 0 TJ = 25 °C D 50 es ig 150 E (µJ) 150 E (µJ) VCC = 15 V 250 200 SIM6811M SIM6811M 15.3.2.1. SIM6811M 0 0.0 0.2 0.4 0.6 0.8 1.0 1.2 1.4 1.6 1.8 2.0 0.0 0.4 0.6 0.8 Figure 15-38. rN High-side Switching Loss 1.0 1.2 1.4 1.6 1.8 2.0 ID (A) Low-side Switching Loss fo Figure 15-37. 0.2 ew ID (A) en m ec o E (µJ) 100 50 TJ = 125 °C 150 E (µJ) TJ = 125 °C 150 200 m 200 VCC = 15 V 250 100 50 TJ = 25 °C 0.2 0.4 0.6 ot 0.0 R TJ = 25 °C 0 N Figure 15-39. 0.8 1.0 1.2 SIM6812M VB = 15 V 250 SIM6812M de d 15.3.2.2. SIM6812M 0 1.4 1.6 1.8 2.0 0.0 0.2 0.4 0.6 ID (A) High-side Switching Loss 0.8 1.0 1.2 1.4 1.6 1.8 2.0 ID (A) Figure 15-40. SIM6800M/MV-DSE Rev.3.8 SANKEN ELECTRIC CO., LTD Jun. 23, 2022 https://www.sanken-ele.co.jp/en © SANKEN ELECTRIC CO., LTD. 2014 Low-side Switching Loss 38
SIM6800M/MV Series VB = 15 V 300 250 TJ = 125 °C TJ = 125 °C 200 E (µJ) 150 100 TJ = 25 °C 50 150 100 TJ = 25 °C 50 0 0.0 0.5 1.0 1.5 2.0 2.5 3.0 0.0 0.5 1.0 IC (A) 2.0 2.5 3.0 IC (A) High-side Switching Loss Figure 15-42. Low-side Switching Loss VCC = 15 V 400 fo 350 de TJ = 125 °C 200 en 150 100 50 1.0 1.5 2.0 m 0.5 2.5 3.0 3.5 m 0.0 4.0 300 250 TJ = 125 °C 200 150 100 50 TJ = 25 °C 0 E (µJ) 250 350 d 300 E (µJ) rN VB = 15 V 400 SIM6822MV 15.3.2.4. SIM6822MV SIM6822MV ew D Figure 15-41. 1.5 es ig 0 ns 200 E (µJ) VB = 15 V 300 250 SIM6880M SIM6880M 15.3.2.3. SIM6880M TJ = 25 °C 0 4.5 5.0 0.0 0.5 1.0 1.5 ec o IC (A) High-side Switching Loss 2.5 3.0 3.5 4.0 4.5 5.0 IC (A) Figure 15-44. Low-side Switching Loss N ot R Figure 15-43. 2.0 SIM6800M/MV-DSE Rev.3.8 SANKEN ELECTRIC CO., LTD Jun. 23, 2022 https://www.sanken-ele.co.jp/en © SANKEN ELECTRIC CO., LTD. 2014 39
SIM6800M/MV Series 15.4 Allowable Effective Current Curves The following curves represent allowable effective currents in 3-phase sine-wave PWM driving with parameters such as typical RDS(ON) or VCE(SAT), and typical switching losses. Operating conditions: VBB pin input voltage, VDC = 300 V; VCC pin input voltage, VCC = 15 V; modulation index, M = 0.9; motor power factor, cosθ = 0.8; junction temperature, TJ = 150 °C. 15.4.1 SIM6811M fC = 2 kHz ns es ig D 1.5 rN ew 1.0 0.5 fo Allowable Effective Current (Arms) 2.0 50 75 100 125 150 de 25 d 0.0 fC = 16 kHz ec o m 2.0 ot R 1.5 1.0 N Allowable Effective Current (Arms) Allowable Effective Current (fC = 2 kHz): SIM6811M m Figure 15-45. en TC (°C) 0.5 0.0 25 50 75 100 125 150 TC (°C) Figure 15-46. Allowable Effective Current (fC = 16 kHz): SIM6811M SIM6800M/MV-DSE Rev.3.8 SANKEN ELECTRIC CO., LTD Jun. 23, 2022 https://www.sanken-ele.co.jp/en © SANKEN ELECTRIC CO., LTD. 2014 40
SIM6800M/MV Series 15.4.2 SIM6812M fC = 2 kHz 2.0 1.5 es ig ns 1.0 0.5 D Allowable Effective Current (Arms) 2.5 0.0 50 75 100 fC = 16 kHz de d 2.5 en 2.0 m m 1.5 ec o 1.0 0.5 R Allowable Effective Current (Arms) 150 Allowable Effective Current (fC = 2 kHz): SIM6812M fo Figure 15-47. 125 rN TC (°C) ew 25 ot 0.0 50 N 25 75 100 125 150 TC (°C) Figure 15-48. Allowable Effective Current (fC = 16 kHz): SIM6812M SIM6800M/MV-DSE Rev.3.8 SANKEN ELECTRIC CO., LTD Jun. 23, 2022 https://www.sanken-ele.co.jp/en © SANKEN ELECTRIC CO., LTD. 2014 41
SIM6800M/MV Series 15.4.3 SIM6880M fC = 2 kHz 2.0 1.5 es ig ns 1.0 0.5 D Allowable Effective Current (Arms) 2.5 0.0 50 75 100 fC = 16 kHz de d 2.5 en 2.0 m m 1.5 ec o 1.0 0.5 R Allowable Effective Current (Arms) 150 Allowable Effective Current (fC = 2 kHz): SIM6880M fo Figure 15-49. 125 rN TC (°C) ew 25 ot 0.0 50 N 25 75 100 125 150 TC (°C) Figure 15-50. Allowable Effective Current (fC = 16 kHz): SIM6880M SIM6800M/MV-DSE Rev.3.8 SANKEN ELECTRIC CO., LTD Jun. 23, 2022 https://www.sanken-ele.co.jp/en © SANKEN ELECTRIC CO., LTD. 2014 42
SIM6800M/MV Series 15.4.4 SIM6822MV fC = 2 kHz 4.0 3.0 es ig ns 2.0 1.0 D Allowable Effective Current (Arms) 5.0 0.0 50 75 100 fC = 16 kHz de d 5.0 en 4.0 m m 3.0 ec o 2.0 1.0 R Allowable Effective Current (Arms) 150 Allowable Effective Current (fC = 2 kHz): SIM6822MV fo Figure 15-51. 125 rN TC (°C) ew 25 ot 0.0 50 N 25 75 100 125 150 TC (°C) Figure 15-52. Allowable Effective Current (fC = 16 kHz): SIM6822MV SIM6800M/MV-DSE Rev.3.8 SANKEN ELECTRIC CO., LTD Jun. 23, 2022 https://www.sanken-ele.co.jp/en © SANKEN ELECTRIC CO., LTD. 2014 43
SIM6800M/MV Series 15.5 Short Circuit SOAs (Safe Operating Areas) This section provides the graphs illustrating the short circuit SOAs of the SIM6800M/MV series devices whose output transistors consist of built-in IGBTs. Conditions: VDC ≤ 400 V, 13.5 V ≤ VCC ≤ 16.5 V, TJ = 125 °C, 1 pulse. es ig ns 30 D 20 Short Circuit SOA ew 10 0 1 2 3 4 5 4 5 fo 0 rN Collector Current, IC(Peak) (A) 40 en m R ec o m 75 ot Collector Current, IC(Peak) (A) 100 50 Short Circuit SOA: SIM6880M de Figure 15-53. d Pulse Width (µs) Short Circuit SOA N 25 0 0 1 2 3 Pulse Width (µs) Figure 15-54. Short Circuit SOA: SIM6822MV SIM6800M/MV-DSE Rev.3.8 SANKEN ELECTRIC CO., LTD Jun. 23, 2022 https://www.sanken-ele.co.jp/en © SANKEN ELECTRIC CO., LTD. 2014 44
SIM6800M/MV Series 16. Pattern Layout Example d fo rN ew D es ig ns This section contains the schematic diagrams of a PCB pattern layout example using an SIM6800M/MV series device. For more details on through holes, see Section 10. Top View N ot R ec o m m en de Figure 16-1. Figure 16-2. Bottom View SIM6800M/MV-DSE Rev.3.8 SANKEN ELECTRIC CO., LTD Jun. 23, 2022 https://www.sanken-ele.co.jp/en © SANKEN ELECTRIC CO., LTD. 2014 45
SIM6800M/MV Series 20 VB2 C2 VB1A 21 C6 19 V VB3 23 C7 17 VCC1 C3 W1 24 C8 16 COM1 15 HIN3 V1 26 14 HIN2 13 HIN1 VBB 28 3 4 5 6 12 SD 11 LS1 10 OCL VB1B 30 9 LIN3 8 LIN2 7 LIN1 LS2 33 ns 2 R1 R2 R3 R4 R5 R6 R17 2 C5 U 31 V2 35 W2 37 D 1 1 es ig CN3 CN1 CX1 C1 CN2 3 2 1 ew 6 COM2 5 VCC2 rN C9 R16 10 9 R10 LS3B 40 de 7 3 OCP 2 LS2 1 LS3A d 8 fo CN4 4 FO 6 5 R19 en 4 3 R18 R20 Figure 16-3. R9 R23 R8 R22 R21 C19 C20 C12 C11 C10 Circuit Diagram of PCB Pattern Layout Example N ot R C18 C17 C16 C15 C14 C13 ec o C4 DZ1 m 1 R7 m 2 SIM6800M/MV-DSE Rev.3.8 SANKEN ELECTRIC CO., LTD Jun. 23, 2022 https://www.sanken-ele.co.jp/en © SANKEN ELECTRIC CO., LTD. 2014 46
SIM6800M/MV Series 17. Typical Motor Driver Application This section contains the information on the typical motor driver application listed in the previous section, including a circuit diagram, specifications, and the bill of the materials used. ● Motor Driver Specifications IC Main Supply Voltage, VDC Rated Output Power SIM6822MV 300 VDC (typ.) 500 W ns ● Circuit Diagram See Figure 16-3. N ot R ec o m m en de d fo rN ew D es ig ● Bill of Materials Symbol Part Type Ratings Symbol Part Type Ratings C1 Electrolytic 47 μF, 50 V R3 General 100 Ω, 1/8 W C2 Electrolytic 47 μF, 50 V R4 General 100 Ω, 1/8 W C3 Electrolytic 47 μF, 50 V R5 General 100 Ω, 1/8 W C4 Electrolytic 100 μF, 50 V R6 General 100 Ω, 1/8 W C5 Ceramic 0.1 μF, 50 V R7* Metal plate 0.15 Ω, 2 W C6 Ceramic 0.1 μF, 50 V R8* Metal plate 0.15 Ω, 2 W C7 Ceramic 0.1 μF, 50 V R9* Metal plate 0.15 Ω, 2 W C8 Ceramic 0.1 μF, 50 V R10 General 100 Ω, 1/8 W C9 Ceramic 0.1 μF, 50 V R16 General 3.3 kΩ, 1/8 W C10 Ceramic 100 pF, 50 V R17 General 0 kΩ, 1/8 W C11 Ceramic 100 pF, 50 V R18 General 100 Ω, 1/8 W C12 Ceramic 100 pF, 50 V R19 General 100 Ω, 1/8 W C13 Ceramic 100 pF, 50 V R20 General 100 Ω, 1/8 W C14 Ceramic 100 pF, 50 V R21 General Open C15 Ceramic 100 pF, 50 V R22 General Open C16 Ceramic 100 pF, 50 V R23 General Open C17 Ceramic 100 pF, 50 V ZD1 Zener diode VZ = 21 V (max.) C18 Ceramic 100 pF, 50 V IPM1 IC SIM6822MV C19 Ceramic 0.01 μF, 50 V CN1 Pin header Equiv. to B2P3-VH C20 Ceramic 100 pF, 50 V CN2 Pin header Equiv. to B2P5-VH CX1 Film 0.033 μF, 630 V CN3 Connector Equiv. to MA06-1 R1 General 100 Ω, 1/8 W CN4 Connector Equiv. to MA10-1 R2 General 100 Ω, 1/8 W * Refers to a part that requires adjustment based on operation performance in an actual application. SIM6800M/MV-DSE Rev.3.8 SANKEN ELECTRIC CO., LTD Jun. 23, 2022 https://www.sanken-ele.co.jp/en © SANKEN ELECTRIC CO., LTD. 2014 47
SIM6800M/MV Series Important Notes N ot R ec o m m en de d fo rN ew D es ig ns ● All data, illustrations, graphs, tables and any other information included in this document (the “Information”) as to Sanken’s products listed herein (the “Sanken Products”) are current as of the date this document is issued. The Information is subject to any change without notice due to improvement of the Sanken Products, etc. Please make sure to confirm with a Sanken sales representative that the contents set forth in this document reflect the latest revisions before use. ● The Sanken Products are intended for use as components of general purpose electronic equipment or apparatus (such as home appliances, office equipment, telecommunication equipment, measuring equipment, etc.). Prior to use of the Sanken Products, please put your signature, or affix your name and seal, on the specification documents of the Sanken Products and return them to Sanken. When considering use of the Sanken Products for any applications that require higher reliability (such as transportation equipment and its control systems, traffic signal control systems or equipment, disaster/crime alarm systems, various safety devices, etc.), you must contact a Sanken sales representative to discuss the suitability of such use and put your signature, or affix your name and seal, on the specification documents of the Sanken Products and return them to Sanken, prior to the use of the Sanken Products. The Sanken Products are not intended for use in any applications that require extremely high reliability such as: aerospace equipment; nuclear power control systems; and medical equipment or systems, whose failure or malfunction may result in death or serious injury to people, i.e., medical devices in Class III or a higher class as defined by relevant laws of Japan (collectively, the “Specific Applications”). Sanken assumes no liability or responsibility whatsoever for any and all damages and losses that may be suffered by you, users or any third party, resulting from the use of the Sanken Products in the Specific Applications or in manner not in compliance with the instructions set forth herein. ● In the event of using the Sanken Products by either (i) combining other products or materials or both therewith or (ii) physically, chemically or otherwise processing or treating or both the same, you must duly consider all possible risks that may result from all such uses in advance and proceed therewith at your own responsibility. ● Although Sanken is making efforts to enhance the quality and reliability of its products, it is impossible to completely avoid the occurrence of any failure or defect or both in semiconductor products at a certain rate. You must take, at your own responsibility, preventative measures including using a sufficient safety design and confirming safety of any equipment or systems in/for which the Sanken Products are used, upon due consideration of a failure occurrence rate and derating, etc., in order not to cause any human injury or death, fire accident or social harm which may result from any failure or malfunction of the Sanken Products. Please refer to the relevant specification documents and Sanken’s official website in relation to derating. ● No anti-radioactive ray design has been adopted for the Sanken Products. ● The circuit constant, operation examples, circuit examples, pattern layout examples, design examples, recommended examples, all information and evaluation results based thereon, etc., described in this document are presented for the sole purpose of reference of use of the Sanken Products. ● Sanken assumes no responsibility whatsoever for any and all damages and losses that may be suffered by you, users or any third party, or any possible infringement of any and all property rights including intellectual property rights and any other rights of you, users or any third party, resulting from the Information. ● No information in this document can be transcribed or copied or both without Sanken’s prior written consent. ● Regarding the Information, no license, express, implied or otherwise, is granted hereby under any intellectual property rights and any other rights of Sanken. ● Unless otherwise agreed in writing between Sanken and you, Sanken makes no warranty of any kind, whether express or implied, including, without limitation, any warranty (i) as to the quality or performance of the Sanken Products (such as implied warranty of merchantability, and implied warranty of fitness for a particular purpose or special environment), (ii) that any Sanken Product is delivered free of claims of third parties by way of infringement or the like, (iii) that may arise from course of performance, course of dealing or usage of trade, and (iv) as to the Information (including its accuracy, usefulness, and reliability). ● In the event of using the Sanken Products, you must use the same after carefully examining all applicable environmental laws and regulations that regulate the inclusion or use or both of any particular controlled substances, including, but not limited to, the EU RoHS Directive, so as to be in strict compliance with such applicable laws and regulations. ● You must not use the Sanken Products or the Information for the purpose of any military applications or use, including but not limited to the development of weapons of mass destruction. In the event of exporting the Sanken Products or the Information, or providing them for non-residents, you must comply with all applicable export control laws and regulations in each country including the U.S. Export Administration Regulations (EAR) and the Foreign Exchange and Foreign Trade Act of Japan, and follow the procedures required by such applicable laws and regulations. ● Sanken assumes no responsibility for any troubles, which may occur during the transportation of the Sanken Products including the falling thereof, out of Sanken’s distribution network. ● Although Sanken has prepared this document with its due care to pursue the accuracy thereof, Sanken does not warrant that it is error free and Sanken assumes no liability whatsoever for any and all damages and losses which may be suffered by you resulting from any possible errors or omissions in connection with the Information. ● Please refer to our official website in relation to general instructions and directions for using the Sanken Products, and refer to the relevant specification documents in relation to particular precautions when using the Sanken Products. ● All rights and title in and to any specific trademark or tradename belong to Sanken and such original right holder(s). DSGN-CEZ-16003 SIM6800M/MV-DSE Rev.3.8 SANKEN ELECTRIC CO., LTD Jun. 23, 2022 https://www.sanken-ele.co.jp/en © SANKEN ELECTRIC CO., LTD. 2014 48